Manual De UsuarioTabla de contenidosTURBO 961OPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2DEALER to CUSTOMER Pre-Delivery / Operation Instructions5ROTARY MOWER1Table of Contents7GENERAL SAFETY INSTRUCTIONS AND PRACTICES12OPERATOR SAFETY13CONNECTION OR DISCONNECTING IMPLEMENT SAFETY14CRUSHING HAZARDS15THROWN OBJECT HAZARDS161. MARK objects that cannot removed.162. AVOID these objects when mowing.161. MAINTAIN MOWER SHIELDING, side skirts, skid shoes, and blades in good operational condition,162. RAISE CUTTING HEIGHT to 6 INCHES minimum,163. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS,164. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground while mowing. PN TO0216RUN OVER HAZARDS18PTO ENTANGLEMENT HAZARDS19MOWER BLADE CONTACT HAZARDS20HIGH PRESSURE OILLEAK HAZARDS21ELECTRICAL & FIRE HAZARDS22TRANSPORTING HAZARDS23HAZARDS WITH MAINTENANCE OF IMPLEMENT24PARTS INFORMATION25Decal Location - Lift Type261. D389 1 DECAL Multi Hazard272. D388 1 DECAL Driveline Hazards273. 00756004 3 DANGER Shield Missing. Do Not Operate274. 00756005 2** DANGER Rotating D/L Entanglement275. D137 1 INSTRUCT CCW Blade Rotation, Blade Bolt Torque276. D138 1 INSTRUCT CW Blade Rotation, Blade Bolt Torque277. D454 1 WARNING Crushing Hazard (Decal under Deck)278. 00771283 3 INFORMATION 5 Year Gearbox Warranty279. 00778950 1 INFORMATION Patented2710. 99102 1 LOGO Rhino2711. D303 2 NAME Rhino Type (4-3/8 x 16-3/4)2712. 00785579 2 NAME Turbo 962713. 00785578 1 NAME Turbo 962714. D302 2 LOGO Rhino Logo (4-7/8 x 6-1/2)2715. 03200347 * REFLECTOR SMV Sign2716. 00760657 1 IMPORTANT Rhino Genuine Parts, Rotary Mower2717. nfs 1 SER PLT Serial Number Plate2718. D401 1 INSTRUCT 1000 RPM2719. 1458392 2 REFLECTOR Red Reflectors2720. 1458393 2 REFLECTOR Amber Reflectors2721. 00776031 1 ___________ Canister, Operator’s Manual2722. 00778586C 1 ___________ Operator’s Manual2723. 10058000 3 ___________ Bolt2724. 00024100 6 ___________ Flatwasher2725. 02959924 3 ___________ Locknut2726. 00785538 1 LOGO Turbo Dome Deck2727. D614 2 DANGER Thrown Object Shield Missing2728. D534 2 WARNING Blade Bolt Torque2729. D629 1 INSTRUCT Lubrication2730. D608 2 WARNING Blade Timing27Decal Location - Pull Type281. D389 1 DECAL Multi Hazard292. D388 1 DECAL Driveline Hazards293. 00756004 3 DANGER D/L Shield Missing. Do Not Operate294. 00756005 2** DANGER Rotating D/L Entanglement295. D137 1 INSTRUCT CCW Blade Rotation296. D138 1 INSTRUCT CW Blade Rotation297. D454 1 WARNING Crushing Hazard (Decal under Deck)298. 00771283 3 INFORMATION 5 Year Gearbox Warranty299. 00778950 1 INFORMATION Patented2910. 99102 1 LOGO Rhino2911. D303 2 NAME Rhino Type (4-3/8 x 16-3/4)2912. 00785579 2 NAME Turbo 96 (Large)2913. 00785578 1 NAME Turbo 96 (Small)2914. D302 2 LOGO Rhino Logo (4-7/8 x 6-1/2)2915. 03200347 * REFLECTOR SMV Sign2916. 00760657 1 IMPORTANT Rhino Genuine Parts2917. nfs 1 SER PLT Serial Number Plate2918. D401 1 INSTRUCT 1000 RPM2919. 1458392 2 REFLECTOR Red Reflectors2920. 1458393 2 REFLECTOR Amber Reflectors2921. 00776031 1 ___________ Canister, Operator’s Manual2922. 00778586C 1 ___________ Operator’s Manual2923. 10058000 3 ___________ Bolt2924. 00024100 6 ___________ Flatwasher2925. 02959924 3 ___________ Locknut2926. 00785538 1 INFORMATION Turbo Dome Deck2927. D614 2 DANGER Thrown Object Shield Missing2928. D534 2 WARNING Blade Bolt Torque2929. D629 1 INSTRUCT Lubrication2930. D608 2 WARNING Blade Timing2931. D390 1 DECAL Pull Type Unit Hazards2932. D518 1 WARNING Jack Positioning29Decal Description30Federal Laws and Regulations39SAFETY SECTION11EQUIPMENT SPECIFICATIONS95KEY OPERATION POINTS96Operating Noise Level/Sound Pressure96Warranty Information96RHINO LIMITED WARRANTY971. LIMITED WARRANTIES971.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...971.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.971.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...971.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.972. REMEDIES AND PROCEDURES.972.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.972.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based972.03. Purchaser is responsible for returning the goods in question to the Dealer.972.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:972.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...973. LIMITATION OF LIABILITY.973.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.973.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.973.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...973.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.974. MISCELLANEOUS.974.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.974.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.974.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.974.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.97INTRODUCTION SECTION93DEALER SET-UP INSTRUCTIONS100A-FRAME ASSEMBLY-LIFT TYPE1001. Insert bushing (15) into lower end of each A-Frame half (1 & 2). Position each A-Frame half inside Mainframe Lug. Install bolt (19) with Flatwasher (20) through bushing (15) in A-Frame half (1 & 2) and hole in inside Mainframe lug. Install locknut...1002. Install bushing (6) between braces (3) through top rear hole of A-Frame and insert bolt (12), flatwasher (20) and locknut (10). Install Driveline Holder Bracket (22) to left A-Frame (2) with bolt (17) and locknut (18).1003. Install bushing (21) between A-Frame halves (1 & 2) and insert bolt (13) and locknut (14). Then attach braces (3) and brace (7) by installing bushings (15) through brace (7), and install bolt (9) and locknut (10) through braces (3) and brace (7). ...1004. Install brace support (7) to the rear lugs on the Mainframe with pivot pin (8) and retain with bolt (17) and locknut (10). FIGURE Asm-R-0282100TAILWHEEL ASSEMBLY - LIFT102TONGUE102AXLE ASSEMBLY - PULL TYPE103AXLE ARMS103AXLE ASSEMBLY - HYDRAULIC OFFSET & SEMI-MOUNT104CONTROL RODS - PULL TYPE104DRIVELINE CLAMP CONE YOKE105WHEELS105FRONT AND REAR DEFLECTORS (Standard Equipment)106Front Deflector106Rear Deflector106CHAINGUARDS (Optional Equipment at Extra Cost)107Front Chainguard107Rear Chainguard107DRIVELINE ATTACHMENT108SHIELD ASSEMBLY - Side Drives - Lift and Pull108SHIELD ASSEMBLY - Main Input - Lift and Pull108CHECK CHAINS (Extra Equipment) LIFT MODELS109JACKSHAFT BEARING SUPPORT ASSEMBLY110HYDRAULIC OR MANUAL LIFT - PULL & OFFSET TYPE111CASTER WHEEL ASSEMBLY (Semi-Mount)111ASSEMBLY SECTION99OPERATION SECTION113RHINO TURBO 96 MEDIUM-DUTY ROTARY MOWER114OPERATION INSTRUCTIONS1141. OPERATOR REQUIREMENTS1152. TRACTOR REQUIREMENTS116Tractor Requirements and Capabilities1162.1 ROPS and Seat Belt1162.2 Tractor Safety Devices1172.3 Tractor Horsepower1172.4 3-Point Hitch1172.5 Drawbar-Pull Type Mower1182.6 Front End Weight1182.7 Power Take Off (PTO)1192.8 Tire Spacing1193. GETTING ON AND OFF THE TRACTOR1203.1 Boarding the Tractor1203.2 Dismounting the Tractor1204. STARTING THE TRACTOR1215. CONNECTING THE MOWER TO THE TRACTOR1215.1 Connecting the Mower - Lift Type and Semi-Mount Type1221. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.1222. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.1223. Board the tractor and start the engine. Position the tractor to the mower with the 3-point lift arms positioned between the respective set of mower A-frame lift lugs.1224. Turn off the tractor engine, set the parking brake, place the tractor in park, and dismount.1225. One lift arm at a time, align arm end hole between the set of holes of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin. Walk around to opposite side and repeat procedure for remaining lift ...1226. Lift Mowers-Extend or retract the 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin. Semi-Mount Mowers-If hydraulic cylinders are being used to ra...1227. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.1225.2 3-Point Quick Hitch1235.3 Connecting Mower - Lift Type (Quick Hitch)1231. Make certain the implement’s upper and lower hitch pins are secured.1232. Lower the tractor’s 3-point lift until the three Quick-Hitch hooks are lower than the implements hitch pins. Carefully back the tractor to align the Quick-Hitch hooks under the implement’s hitch pins.1233. Slowly raise the tractor’s 3-point lift until the lower Quick-hitch hooks lock into place over the implement’s 3-point hitch pins.1231. Driveline length1232. Tractor stability1235.4 Connecting the Mower-Pull Type1241. Make sure the tractor is equipped with the correct PTO shaft and the drawbar is extended 14” from the PTO shaft end for a 540 RPM mower and 16” for a 1000 RPM unit.1242. Block the mower wheels in place and use the attached parking jack to raise or lower the tongue clevis to the height of the tractor drawbar. The parking jack can be rotated 15 degrees in each direction to obtain a near vertical position. Note: Alwa...1243. Board the tractor and start the engine. Back the tractor to the mower aligning the drawbar hitch hole with the mower hitch clevis. Turn off the tractor engine, set the parking brake, place the tractor in park, and dismount.1244. To attach the mower, place two 1” flatwashers (1) positioned under top lip of tongue clevis and to the top of drawbar. Add additional 1” flatwashers (2) between the bottom of drawbar and bottom lip of clevis to fill open space. Insert a 3/4”...1245. Securely attach mower safety chain to tractor drawbar or drawbar support frame.1246. Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower main frame.1247. If using a hydraulic cylinder, connect hydraulic hose ends into tractor hydraulic ports.1248. If the mower has been attached to a 3-point hitch drawbar, adjust any tractor equipped lower link check chains, guide blocks, or sway blocks to prevent the hitch and mower from swaying side to side. Note: Never raise the 3-point lift with the mowe...1245.5 Safety Tow Chain1256. SETTING THE MOWER1256.1 Setting Mower Height- Lift Type1261. Park the tractor and mower on level ground.1262. Using the 3-point hitch control lever, position the front of the mower with its side skids 1” less off the ground than desired cut height. For example, for a 3” cut, position the skids 2” from the ground. Set the 3-point control lever stop a...1263. Shut down the tractor and remove the key.1264. Level the mower deck front to rear by extending or retracting the 3-point top link.1265. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.1266. Securely block up the mower at this height.1267. Remove the bolts securing the tailwheel beam support brackets and allow the tailwheels) to rest at ground level. Align beam and positioning bracket holes with closest set of holes in support brackets and reinstall securing the beam(s) in position....1268. Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2½" before the tail wheel(s) leaves the ground. This will allow the mower to follow the contour of uneven terrain.1266.2 Setting Mowing Height - Pull Type and Semi-Mount Type Mowers1271. Park the tractor and mower on level ground.1272. Using the ratchet jack or hydraulic cylinder, position the mower so the skid shoes are 1” less off the ground than the desired final cut height. For example, if a 3” cut is desired, raise or lower the mower until the skid shoes are 2” off th...1273. Adjust the mower leveling rod so that the front of the mower is approximately 3/4” lower than the rear. For semi mount units raise or lower 3- point lower links to set height of front of mower 3/4“lower than rear.1274. If the mower is attached to a 3-point hitch drawbar, adjust any tractor equipped lower link check chains, guide blocks, or sway blocks to prevent the hitch and mower from swaying from side to side. Never raise the 3-point lift with the mower attac...1276.3 Setting Deck Pitch1287. DRIVELINE ATTACHMENT1287.1 Driveline Length Check1297.2 Constant Velocity (CV) Driveline1318. PRE-OPERATION INSPECTION AND SERVICE1328.1 Tractor Pre-Operation Inspection/Service1338.2 Mower Pre-Operation Inspection/Service1348.3 Cutting Component Inspection1378.4 Blade Bolt Inspection1399. DRIVING THE TRACTOR AND IMPLEMENT1429.1 Starting the Tractor1439.2 Brake and Differential Lock Setting1439.3 Raising the Mower1449.4 Driving the Tractor and Mower1449.5 Crossing Ditches and Steep Inclines14510. OPERATING THE TRACTOR AND IMPLEMENT14610.1 Foreign Debris Hazards14710.2 Bystanders/Passersby Precautions14710.3 Engaging the Power Take Off (PTO)14810.4 PTO RPM and Ground Speed14910.5 Operating the Mower14910.6 Right of Way (Highway) Mowing1521. MAINTAIN MOWER SHIELDING in good operational condition,1522. DAILY INSPECT the condition of the Thrown Object Guards, mower Side Skirts, and skid shoes: Replace or repair worn or damaged guards.1523. DAILY INSPECT the condition of the Blades and Blade Bolts. Replace any cracked, worn, bent or damage blades. Always replace blade bolts and nuts when replacing blades. Make sure the blade bolts are properly tightened.1524. RAISE CUTTING HEIGHT to 6 INCHES minimum.1525. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS.1526. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, posts, curbs, guardrails, or ground while mowing.1521. MARK objects that cannot be removed.1522. AVOID these objects when mowing.15210.7 Shutting Down the Implement15311. DISCONNECTING THE MOWER FROM THE TRACTOR15312. MOWER STORAGE15513. TRANSPORTING THE TRACTOR AND IMPLEMENT15613.1 Tire and Wheels15713.2 Transporting on Public Roadways15814. Hauling the Tractor and Implement15915. TROUBLESHOOTING GUIDE160Problem Possible Cause Remedy160Blades worn, dull, or bent. Replace blades.160(Refer to “Maintenance” section).160Mower not level side to side. Adjust. (Refer to “Assembly” section)160Improper height adjustment. Adjust Mower height.160(Refer to “Assembly” section)160Low tractor tire pressure on Adjust tire pressure.160one side. (Refer to your tractor operator's160manual)160Turning too fast. Reduce ground speed when turning.160Tractor tires push grass down. Adjust your tractor wheel spacing.160(Refer to “Operation” section)160Damaged Mower pan. Repair or replace as necessary.160RPM too low Use full PTO speed.160(Refer to your tractor operator's manual)160Improper blade for direction of cut. Install blades so rotation is correct.160rear to hold and circulate material longer. (Refer to Operation Section- Setting the Mower-Setting Deck Height) Reduce ground speed.160Cutting too high. Lower cutting height. (Refer to Operation Section-Setting the Mower- Setting Deck Pitch)160Windrowing Material heavy and lush. Raise the front of Mower relative to the or Uneven rear. (Refer to Operation Section-160Distribution Setting the Mower-Setting Deck160Height)160Excessive ground speed Reduce ground speed.160Conditions too wet. Wait for conditions to dry. Reduce160ground speed.160Bolt hole elongated or oversized. Replace Blade Carrier.160Locknut worn out. Replace Locknut.160Gearbox Noisy Low Lubricant. Check lubricant level.161Rough gears. Run in or change Gears.161Worn Bearing. Replace Bearing.161Bent Shaft. Replace Oil Seal and Shaft.161Oil Seal Race rough. Replace Shaft or repair Race.161Oil Seal installed wrong. Replace Seal.161Oil Seal not sealing in the housing. Replace Seal or use a sealant on O.D.161of Seal.161Oil level too high. Drain oil to proper level.161Gasket damaged. Replace Gasket.161Bolts loose. Tighten Bolts.161Sand hole in casting. Replace castings or gearbox.161Blades unable to cut that part of ground speed of tractor but keep161grass pressed down by path of engine running at full PTO rpm.161tractor tires. Lowering the cutting height may help.161Dull blades. Sharpen or replace blades.161Height of cutter lower at rear or See Cutting Height Instructions.161front.161Improper type lubricant. Replace with proper lubricant.161Excessive trash build-up around Remove trash.161gearbox.161Bearing or gears set up improperly. Consult your Dealer.161Excessively 540 RPM.161Heavy Material. Reduce ground speed. Raise cutting161height.161Not using proper pin. Replace only with recommended shear pin.161PTO engaged at high engine RPM Idle engine to engage PTO161Cutting in rocky conditions Increase cutting height.161Blade carrier RPM too high. Check gearbox ratios.161Blades not properly heat treated. Consult your Dealer.161MAINTENANCE SECTION163HAZARDS WITH MAINTENANCE OF IMPLEMENT164PARTS INFORMATION165Lubrication165GEARBOX170TAIL WHEEL ASSEMBLY170MAIN & JACKSHAFT DRIVELINE SHIELDS173DRIVELINE TAPER CONE YOKE REMOVAL INSTRUCTIONS1751. Loosen 11/16” bolt end one revolution.1752. Insert drift punch (max. diameter.375) into hole opposite the hex head and impact with hammer.1753. Repeat operations 1 & 2.1754. Remove clamping cone from yoke and yoke from shaft.175BLADE SERVICING175BLADE SHARPENING176BLADE CARRIER REMOVAL177BLADE CARRIER INSPECTION177BLADE CARRIER INSTALLATION178BLADE REMOVAL178BLADE TIMING PROCEDURE1791. Raise the mower to minimum height to allow sufficient clearance between the mower deck and ground to visually inspect blade carriers.1792. Completely shut down the tractor and secure the tractor in position by placing the tractor in park and setting the parking brake. Securely block the mower at this height.1793. On a side gearbox, remove connecting coupler.1794. Manually rotate carriers until blades are positioned at near 90 degree angle from one another. See Fig. Mnt-R-01021795. Replace connecting coupler.1796. Manually spin carriers a complete rotation to ensure blades do not collide with one another.179SLIP CLUTCH180SEASONAL CLUTCH MAINTENANCE1811. Loosen nuts (Figure Mnt-R-0251) on springs until the springs can freely rotate, yet remain secure on bolts.1812. Attach mower to tractor and start the tractor. Set the engine speed at 1200 RPM.1813. Engage the PTO (approximately one second) and then quickly disengage it. The friction lining plates shoulder break loose.1814. Turn tractor off and tighten the nuts on the springs to their original position of 1-9/16” compressed spring length.181MOWER STORAGE1811. Thoroughly clean the cutter.1812. Lubricate the cutter as covered in Maintenance Section.1813. Tighten all bolts and pins to the recommended torque.1814. Check the cutter for worn or damaged parts. Make replacements immediately.1815. Store the cutter in a clean, dry place with the cutter housing resting on blocks.1816. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.181PROPER TORQUE CHART FOR FASTENERS1811. BLADES CAN FAIL from impact and objects can be thrown with great velocity.172. INSPECT and REPLACE any damaged blades.173. CHECK blade carrier balance and REPLACE if damaged.171. STOP PTO and back up mower.172. LOWER mower, engage PTO and mow forward.17Tamaño: 20 MBPáginas: 202Languages: English, EspañolManuales abiertas
