Johnson Controls AV*(C) Series Manuel D’Utilisation
536636-UIM-D-1211
SINGLE PIECE
VARIABLE SPEED AIR HANDLERS
VARIABLE SPEED AIR HANDLERS
MODELS: AV*(C) SERIES
INSTALLATION MANUAL
ISO 9001
Certified Quality
Management System
LIST OF SECTIONS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ELECTRIC HEATER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7
LOW VOLTAGE CONTROL CONNECTIONS . . . . . . . . . . . . . . . . . .7
REQUIRED CONTROL SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ELECTRIC HEATER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7
LOW VOLTAGE CONTROL CONNECTIONS . . . . . . . . . . . . . . . . . .7
REQUIRED CONTROL SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
LINE POWER CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
AIRFLOW AND COMFORT SETTING SELECTION . . . . . . . . . . . . 12
UNIT DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
AIRFLOW AND COMFORT SETTING SELECTION . . . . . . . . . . . . 12
UNIT DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
LIST OF FIGURES
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Return Duct Attachment & Component Location . . . . . . . . . . . . . . . . . 3
Dimensions & Duct Connection Dimensions . . . . . . . . . . . . . . . . . . . . 4
Condensate Deflector on Vertical Drain Pan . . . . . . . . . . . . . . . . . . . . 4
Condensate Deflecctor on Horizontal Drain Pan Edge . . . . . . . . . . . . 5
S-Clip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Duck Work Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Horizontal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Return Duct Attachment & Component Location . . . . . . . . . . . . . . . . . 3
Dimensions & Duct Connection Dimensions . . . . . . . . . . . . . . . . . . . . 4
Condensate Deflector on Vertical Drain Pan . . . . . . . . . . . . . . . . . . . . 4
Condensate Deflecctor on Horizontal Drain Pan Edge . . . . . . . . . . . . 5
S-Clip Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Duck Work Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Horizontal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TXV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Proper Bulb Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Air Handler Control Board – Communications Connections . . . . . . . . 7
Cooling Models with and without Electric Heat Wiring . . . . . . . . . . . . 8
Two-Stage Heat Pump Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Air Handler with Communicating AC or HP . . . . . . . . . . . . . . . . . . . . 9
Line Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Proper Bulb Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Air Handler Control Board – Communications Connections . . . . . . . . 7
Cooling Models with and without Electric Heat Wiring . . . . . . . . . . . . 8
Two-Stage Heat Pump Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Air Handler with Communicating AC or HP . . . . . . . . . . . . . . . . . . . . 9
Line Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
LIST OF TABLES
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Low Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Low Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Heat Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Comfort Setting Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Physical and Electrical Data - Cooling Only (60 Hz) . . . . . . . . . . . . . . . . 12
Electrical Data - Cooling Only (60 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Conversion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical Data - 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Low Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Low Voltage Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Heat Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Comfort Setting Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Physical and Electrical Data - Cooling Only (60 Hz) . . . . . . . . . . . . . . . . 12
Electrical Data - Cooling Only (60 Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Conversion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical Data - 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical Data - (For Single Source Power Supply) -
Copper Wire - 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical Data - (For Multi-Source Power Supply) -
Copper Wire - 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical Data - 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical Data - (For Single Source Power Supply) -
Copper Wire - 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical Data - (For Multi-Source Power Supply) -
Copper Wire - 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Air Handler Air Flow Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Copper Wire - 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical Data - (For Multi-Source Power Supply) -
Copper Wire - 208/230-1-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical Data - 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical Data - (For Single Source Power Supply) -
Copper Wire - 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical Data - (For Multi-Source Power Supply) -
Copper Wire - 208/230-3-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Air Handler Air Flow Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SECTION I: GENERAL
The AV single piece air handler provides the flexibility for installation in
any upflow, downflow, or horizontal application.
any upflow, downflow, or horizontal application.
These versatile models may be used for cooling or heat pump operation
with or without electric heat.
with or without electric heat.
A BRAND LABEL (available from Distribution) may be applied to the
center of the blower access panel on AVG models.
center of the blower access panel on AVG models.
The unit can be positioned for bottom return air in the upflow position,
top return air in the downflow position, and right or left return in the hor-
izontal position.
top return air in the downflow position, and right or left return in the hor-
izontal position.
Top and side power wiring and control wiring, accessible screw termi-
nals for control wiring, easy to install drain connections and electric
heaters all combine to make the installation easy, and minimize installa-
tion cost.
nals for control wiring, easy to install drain connections and electric
heaters all combine to make the installation easy, and minimize installa-
tion cost.
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual for assis-
tance or for additional information, consult a qualified contractor,
installer or service agency.
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual for assis-
tance or for additional information, consult a qualified contractor,
installer or service agency.
This product must be installed in strict compliance with the installation
instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical codes.
instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical codes.
FIRE OR ELECTRICAL HAZARD
Failure to follow the safety warnings exactly could result in serious
injury, death or property damage.
A fire or electrical hazard may result causing property damage, per-
sonal injury or loss of life.
Failure to follow the safety warnings exactly could result in serious
injury, death or property damage.
A fire or electrical hazard may result causing property damage, per-
sonal injury or loss of life.