Lochinvar 2.5 Manuel D’Utilisation

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Installation & Operation Manual
5  
Hydronic piping    
Near boiler piping components
1. Boiler 
piping:
 
Boiler system piping should be sized per the pipe 
 
requirements listed in Tables 5A and 5C.    
2.  Boiler circulating pump:
 
Field supplied.  When using Primary/Secondary piping the 
 
boiler circulating pump should be sized per Table 5A.
3.  Hot Water Generator circulating pump:
 
Field supplied.  When installed in a Primary/Secondary 
 
arrangement, the Crest requires an additional pump for 
 
the Hot Water Generator Loop. The pump should 
 
be sized per Table 5A.  Consult the indirect water 
 
heater operating guide to determine flow characteristics 
 
for the selected product used.  The pump’s total flow and 
 
heat requirements are the sum of the boiler and the indirect 
 water 
heater.
4. Boiler 
isolation 
valves:
 
Field supplied.  Full port valves are required.  Failure 
 
to use full port valves could result in a restricted flow 
 
rate through the boiler.
5. Check 
valves:
  Field supplied. Check valves are required for 
 
installation as shown in FIG.’s 5-2 and 5-3.  Failure to 
 
install check valves could result in a reverse flow 
 
condition during pump(s) off cycle.
6.  Domestic indirect hot water isolation valves:
 
Field supplied.  Full port valves are required.  Failure to use 
 
full port valves could result in a restricted flow rate through 
 the 
boiler.
7.  Anti-scald mixing valve:
  Field supplied.  An anti-scald mixing valve is 
 
recommended when storing domestic hot water above 
 115°F 
(46°C).
8. Pressure 
relief 
valve:
 
Factory supplied.  The pressure relief valve is sized to 
 ASME 
specifications.
9.  System temperature sensor:
  Lochinvar supplies a system temperature sensor. 
 
 
The sensor is to be installed in the heating loop 
 
downstream from the boiler hot water piping and 
  heating loop junction.  The sensor should be 
 
located far enough downstream to sense system diluted 
 water 
temperature. 
 NOTICE
A system supply sensor (factory supplied) 
MUST BE installed with Primary/Secondary 
systems for proper boiler operation.
10. Y-Strainer:
 
Field supplied.  A Y-strainer or equivalent multipurpose 
 
strainer is recommended at the inlet of the heat 
 
exchanger to remove system particles from older 
 
hydronic systems and protect newer systems.
26
 CAUTION
The maximum allowable water flow rate 
through a single Crest boiler is 350 GPM. 
Exceeding this flow rate will result in damage 
to the heat exchanger and/or piping.
 NOTICE
Reference Table 5B1 for the minimum 
recommended flow rate through a single 
Crest boiler at full fire to maintain a 80°F 
temperature rise.  Reference Table 5B2 for 
the absolute minimum flow rate through a 
single Crest boiler.  
TEMPERATURE RISE APPLICATIONS
MODEL
FLOW RATE (GPM)
FB(N,L)1500
35
FB(N,L)2000
46
FB(N,L)2500
58
FB(N,L)3000
70
FB(N,L)3500
81
[Based on 80°F Temperature Rise]
Table 5B1 Minimum Flow Rate with the Boiler at Full Fire
ABSOLUTE MINIMUM FLOW RATE
MODEL
FLOW RATE (GPM)
FB(N,L)1500
25
FB(N,L)2000
25
FB(N,L)2500
25
FB(N,L)3000
25
FB(N,L)3500
45
Table 5B2 Absolute Minimum Flow Rate