Nilfisk-Advance America RS 501 Manuel D’Utilisation
ENGLISH
SERVICE MANUAL
2
33015500(3)2008-02
RS 501
LDW 1603/B2 ENGINE .................................................................................................................................................. 73
DESCRIPTION .............................................................................................................................................................................. 73
TROUBLESHOOTING ................................................................................................................................................................... 74
ENGINE OIL LEVEL CHECK ......................................................................................................................................................... 75
ENGINE OIL CHANGE .................................................................................................................................................................. 76
ENGINE OIL FILTER CHANGE ..................................................................................................................................................... 77
ENGINE COOLANT LEVEL CHECK ............................................................................................................................................. 78
ENGINE AIR FILTER CLEANING .................................................................................................................................................. 79
FUEL FILTER REPLACEMENT ..................................................................................................................................................... 80
FUEL FITTING AND SCREW CHECK .......................................................................................................................................... 81
ALTERNATOR BELT TENSION CHECK ....................................................................................................................................... 82
ALTERNATOR BELT REPLACEMENT .......................................................................................................................................... 83
RADIATOR FIN CLEANING CHECK ............................................................................................................................................. 84
ENGINE COOLANT LINE SLEEVE CHECK ................................................................................................................................. 85
ENGINE COOLANT CHANGE ...................................................................................................................................................... 86
INJECTOR CALIBRATION AND CLEANING ................................................................................................................................ 87
TROUBLESHOOTING ................................................................................................................................................................... 74
ENGINE OIL LEVEL CHECK ......................................................................................................................................................... 75
ENGINE OIL CHANGE .................................................................................................................................................................. 76
ENGINE OIL FILTER CHANGE ..................................................................................................................................................... 77
ENGINE COOLANT LEVEL CHECK ............................................................................................................................................. 78
ENGINE AIR FILTER CLEANING .................................................................................................................................................. 79
FUEL FILTER REPLACEMENT ..................................................................................................................................................... 80
FUEL FITTING AND SCREW CHECK .......................................................................................................................................... 81
ALTERNATOR BELT TENSION CHECK ....................................................................................................................................... 82
ALTERNATOR BELT REPLACEMENT .......................................................................................................................................... 83
RADIATOR FIN CLEANING CHECK ............................................................................................................................................. 84
ENGINE COOLANT LINE SLEEVE CHECK ................................................................................................................................. 85
ENGINE COOLANT CHANGE ...................................................................................................................................................... 86
INJECTOR CALIBRATION AND CLEANING ................................................................................................................................ 87
CLIMATE CONTROL SYSTEM ..................................................................................................................................... 89
DESCRIPTION .............................................................................................................................................................................. 89
TROUBLESHOOTING ................................................................................................................................................................... 90
COMPRESSOR BELT TENSION CHECK (LDW 1603/B2 engine) ............................................................................................... 91
COMPRESSOR BELT REPLACEMENT (LDW 1603/B2 engine) .................................................................................................. 92
AIR FILTER REPLACEMENT ........................................................................................................................................................ 93
TROUBLESHOOTING ................................................................................................................................................................... 90
COMPRESSOR BELT TENSION CHECK (LDW 1603/B2 engine) ............................................................................................... 91
COMPRESSOR BELT REPLACEMENT (LDW 1603/B2 engine) .................................................................................................. 92
AIR FILTER REPLACEMENT ........................................................................................................................................................ 93
OTHER SYSTEMS ......................................................................................................................................................... 95
NUT AND SCREW TIGHTENING AND LEAKAGE CHECK .......................................................................................................... 95
LUBRICATION ............................................................................................................................................................................... 96
CHECK AND ADJUSTMENT OF SENSOR FOR ENGINE START-UP INHIBITION WHEN
THE DRIVE PEDAL IS PRESSED ................................................................................................................................................ 97
DISASSEMBLY/ASSEMBLY OF SENSOR FOR ENGINE START-UP INHIBITION WHEN
THE DRIVE PEDAL IS PRESSED ................................................................................................................................................ 98
LUBRICATION ............................................................................................................................................................................... 96
CHECK AND ADJUSTMENT OF SENSOR FOR ENGINE START-UP INHIBITION WHEN
THE DRIVE PEDAL IS PRESSED ................................................................................................................................................ 97
DISASSEMBLY/ASSEMBLY OF SENSOR FOR ENGINE START-UP INHIBITION WHEN
THE DRIVE PEDAL IS PRESSED ................................................................................................................................................ 98
HYDRAULIC SYSTEM ................................................................................................................................................... 99
DESCRIPTION .............................................................................................................................................................................. 99
COMPONENT LOCATION ............................................................................................................................................................ 99
HYDRAULIC DIAGRAM .............................................................................................................................................................. 101
TROUBLESHOOTING ................................................................................................................................................................. 103
HYDRAULIC SYSTEM OIL LEVEL AND DRAIN FILTER EFFICIENCY CHECK ........................................................................ 104
HYDRAULIC SYSTEM OIL CHANGE ......................................................................................................................................... 105
HYDRAULIC SYSTEM OIL SUCTION FILTER REPLACEMENT ............................................................................................... 107
HYDRAULIC SYSTEM OIL DRAIN FILTER REPLACEMENT .................................................................................................... 108
DRIVE SYSTEM PUMP OIL FILTER REPLACEMENT ............................................................................................................... 109
HYDRAULIC SYSTEM OIL COOLER FIN CLEANING CHECK ...................................................................................................110
REAR WHEEL CONTROL HYDRAULIC CYLINDER DISASSEMBLY/ASSEMBLY.....................................................................111
HYDRAULIC CYLINDERS DISASSEMBLY/ASSEMBLY ............................................................................................................112
SUCTION FAN CONTROL VALVE ASSEMBLY REMOVAL/INSTALLATION ...............................................................................114
ACCESSORY SYSTEM CONTROL VALVE ASSEMBLY REMOVAL/INSTALLATION .................................................................115
ACCESSORY AND STEERING SYSTEM PUMP DISASSEMBLY/ASSEMBLY (LDW 1603/B2 engine) .....................................116
SUCTION FAN PUMP DISASSEMBLY/ASSEMBLY .................................................................................................................. 120
DRIVE SYSTEM PUMP DISASSEMBLY/ASSEMBLY................................................................................................................. 121
HYDRAULIC SYSTEM OIL PRESSURE CHECK AT THE SUCTION FAN PUMP ..................................................................... 122
HYDRAULIC SYSTEM OIL PRESSURE CHECK AT THE ACCESSORY AND STEERING SYSTEM PUMP ............................ 124
HYDRAULIC SYSTEM OIL PRESSURE CHECK ON DRIVE SYSTEM PUMP .......................................................................... 126
COMPONENT LOCATION ............................................................................................................................................................ 99
HYDRAULIC DIAGRAM .............................................................................................................................................................. 101
TROUBLESHOOTING ................................................................................................................................................................. 103
HYDRAULIC SYSTEM OIL LEVEL AND DRAIN FILTER EFFICIENCY CHECK ........................................................................ 104
HYDRAULIC SYSTEM OIL CHANGE ......................................................................................................................................... 105
HYDRAULIC SYSTEM OIL SUCTION FILTER REPLACEMENT ............................................................................................... 107
HYDRAULIC SYSTEM OIL DRAIN FILTER REPLACEMENT .................................................................................................... 108
DRIVE SYSTEM PUMP OIL FILTER REPLACEMENT ............................................................................................................... 109
HYDRAULIC SYSTEM OIL COOLER FIN CLEANING CHECK ...................................................................................................110
REAR WHEEL CONTROL HYDRAULIC CYLINDER DISASSEMBLY/ASSEMBLY.....................................................................111
HYDRAULIC CYLINDERS DISASSEMBLY/ASSEMBLY ............................................................................................................112
SUCTION FAN CONTROL VALVE ASSEMBLY REMOVAL/INSTALLATION ...............................................................................114
ACCESSORY SYSTEM CONTROL VALVE ASSEMBLY REMOVAL/INSTALLATION .................................................................115
ACCESSORY AND STEERING SYSTEM PUMP DISASSEMBLY/ASSEMBLY (LDW 1603/B2 engine) .....................................116
SUCTION FAN PUMP DISASSEMBLY/ASSEMBLY .................................................................................................................. 120
DRIVE SYSTEM PUMP DISASSEMBLY/ASSEMBLY................................................................................................................. 121
HYDRAULIC SYSTEM OIL PRESSURE CHECK AT THE SUCTION FAN PUMP ..................................................................... 122
HYDRAULIC SYSTEM OIL PRESSURE CHECK AT THE ACCESSORY AND STEERING SYSTEM PUMP ............................ 124
HYDRAULIC SYSTEM OIL PRESSURE CHECK ON DRIVE SYSTEM PUMP .......................................................................... 126
ELECTRICAL SYSTEM ............................................................................................................................................... 129
DESCRIPTION ............................................................................................................................................................................ 129
COMPONENT LOCATION .......................................................................................................................................................... 129
WIRING DIAGRAM ...................................................................................................................................................................... 133
TROUBLESHOOTING ................................................................................................................................................................. 137
BATTERY FLUID LEVEL CHECK ................................................................................................................................................ 138
FUSE REPLACEMENT ............................................................................................................................................................... 139
RELAY REPLACEMENT ............................................................................................................................................................. 140
CONTROL PANEL DISPLAY REPLACEMENT ........................................................................................................................... 141
LOW BEAM AND HIGH BEAM ADJUSTMENT AND BULB REPLACEMENT ............................................................................ 142
COMPONENT LOCATION .......................................................................................................................................................... 129
WIRING DIAGRAM ...................................................................................................................................................................... 133
TROUBLESHOOTING ................................................................................................................................................................. 137
BATTERY FLUID LEVEL CHECK ................................................................................................................................................ 138
FUSE REPLACEMENT ............................................................................................................................................................... 139
RELAY REPLACEMENT ............................................................................................................................................................. 140
CONTROL PANEL DISPLAY REPLACEMENT ........................................................................................................................... 141
LOW BEAM AND HIGH BEAM ADJUSTMENT AND BULB REPLACEMENT ............................................................................ 142