kymco mo movie125150 Instruction De Maintenance
8
. CYLINDER/PISTON
8-1
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• The cylinder and piston can be serviced with the engine installed in the frame.
• After disassembly, clean the removed parts and dry them with compressed air before inspection.
• After disassembly, clean the removed parts and dry them with compressed air before inspection.
SPECIFICATIONS
Item
Standard (mm)
Service Limit (mm)
I.D.
52.400_
52.410
52.50
Warpage
æ
0.05
Cylindricity
æ
0.05
True roundness
æ
0.05
Ring-to-groove Top
0.015_
0.055
0.09
clearance
Second
0.015_
0.055
0.09
Top
0.10_
0.25
0.5
Piston,
Ring end gap
Second
0.10_
0.25
0.5
piston ring
Oil side rail
0.2_
0.7
æ
Piston O.D.
52.370_
52.390
52.3
Piston O.D. measuring position 9mm from bottom of skirt
æ
.
Piston-to-cylinder clearance
0.010_
0.040
0.1
Piston pin hole I.D.
15.002_
15.008
15.04
Piston pin O.D
14.994_
15.000
14.96
Piston-to-piston pin clearance
0.002_
0.014
0.02
Connecting rod small end I.D. bore
15.016_
15.034
15.06
TROUBLESHOOTING
• When hard starting or poor performance at low speed occurs, check the crankcase breather for
white smoke. If white smoke is found, it means that the piston rings are worn, stuck or broken.
Compression too low or uneven
compression
Excessive smoke from exhaust muffler
• Worn, stuck or broken piston rings
• Worn or damaged piston rings
• Worn or damaged cylinder and piston
• Worn or damaged cylinder and piston
Compression too high
Abnormal noisy piston
• Excessive carbon build-up in combustion
• Worn cylinder, piston and piston rings
chamber or on piston head
• Worn piston pin hole and piston pin
Cylinder
SERVICE INFORMATION ......................8-1
PISTON REMOVAL.................................8-3
TROUBLESHOOTING.............................8-1
PISTON INSTALLATION.......................8-6
CYLINDER REMOVAL............................8-2
CYLINDER INSTALLATION .................8-6