kymco mo x500 Instruction De Maintenance

GENERAL INSTRUCTIONS
• The drive pulley, clutch and driven pulley can be serviced with the engine installed.
• Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from

them to minimize the slipping of drive belt and drive pulley.

• Do not apply grease to the movable drive face and weight rollers.

SPECIFICATIONS                                                                                                Unit: mm (in)

Item

Standard

Service Limit

Movable driven face bushing I.D.

48 (1.89)～48.025 (1.891)

48.06 (1.892)

Driven face collar O.D.

47.965 (1.888)～47.985 (1.889) 47.94 (1.887)

Drive belt width

28.9 (1.156)

27.9 (1.116)

Clutch lining thickness

4 (0.16)

1 (0.04)

Clutch outer I.D.

160 (6.3)～160.2 (6.31)

160.5 (6.32)

Drive pulley collar O.D.

28.96 (1.158)～28.974 (1.159)

28.9 (1.156)

Weight roller O.D.

29.98 (1.1992)～30.08 (1.203)

29.5 (1.18)

Drive face nut

135 N•m (13.5 kgf•m, 97 lbf•ft)

Clutch outer nut

80 N•m (8 kgf•m, 58 lbf•ft)

Clutch drive plate nut

78 N•m (7.8 kgf•m, 56 lbf•ft)

Universal holder

E017

Clutch spring compressor

E053

Oil seal & bearing install

E014

• Worn drive belt

• Worn drive belt

• Broken ramp plate

• Weak driven face spring

• Worn or damaged clutch lining 

• Worn weight roller

• Broken driven face spring

• Faulty driven face

Engine stalls or motorcycle creeps
• Broken clutch weight spring