Kawasaki zx-6r Manuel D’Utilisation

Table of Contents

General Specifications ......................................................................................................4

Racing Kit Service Data ....................................................................................................6

Periodic Maintenance Chart .............................................................................................7

Preparation.........................................................................................................................9

Before Installing ....................................................................................................................................9

Racing Kit Parts.................................................................................................................9

Engine Parts Installation...................................................................................................9

Air Intake Parts .....................................................................................................................................9

Cylinder Head .....................................................................................................................................11

Camshaft Chain Tensioner..................................................................................................................12

Camshafts, Sprockets.........................................................................................................................13

Valve Springs......................................................................................................................................14

Cylinder Compression.........................................................................................................................14

Crankshaft Main Journal and Connecting Rod Big End Bushings ......................................................16

Connecting Rod Bolts .........................................................................................................................19

Clutch Adjustment (Back-Torque Limiter Setting)................................................................................20

Transmission.......................................................................................................................................24

Transmission Shimming......................................................................................................................24

Generator (Option)..............................................................................................................................25

Generator Cover (Option) ...................................................................................................................25

Cover Gaskets ....................................................................................................................................25

Ducts (Air Funnels) .............................................................................................................................25

Muffler.................................................................................................................................................26

Water Temperature Sensor.................................................................................................................26

Radiator (Kit).......................................................................................................................................26

Oil Catch Tank Installation ..................................................................................................................30

Frame Parts Installation ..................................................................................................33

Throttle Parts (Kit)...............................................................................................................................33

Brake Pads (Kit)..................................................................................................................................34

Steering Damper (Kit) .........................................................................................................................34

Seat Height Adjustment ......................................................................................................................35

Front Fork Springs (Kit).......................................................................................................................37

Electric Parts Installation................................................................................................39

Battery ................................................................................................................................................39

Main Harness and Sub Harness (Kit) .................................................................................................39

Meter (Kit) Installation .........................................................................................................................40

Wiring Routing ....................................................................................................................................42

Wiring Diagram (with Kit Meter) .....................................................................................44

Wiring Diagram (with Original Meter Assembly)...........................................................46

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