Bard CH5S1 Manuel D’Utilisation

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Manual 2100-455M 
Page 
27 of 28
CAutIoN:
Disconnect power from unit before removing or replacing 
connectors, or servicing motor.  To avoid electric shock from 
the motor’s capacitors, disconnect power and wait at least 5 
minutes before opening motor.
Symptom 
Cause/Procedure
Motor rocks slightly 
• This is normal start-up for ECM
when starting
Motor won’t start 
• Check blower turns by hand
• No movement 
• Check power at motor
 
• Check low voltage (24 Vac R to C) at motor
 
• Check low voltage connections
 
  (G, Y, W, R, C) at motor
 
• Check for unseated pins in connectors on  
 
   motor harness
 
• Test with a temporary jumper between R - G
 
• Check motor for tight shaft
 
• Perform motor/control replacement check
 
• Perform Moisture Check
• Motor rocks,  
• Check for loose or compliant motor mount
  but won’t start 
• Make sure blower wheel is tight on shaft
 
• Perform motor/control replacement check
Motor oscillates up 
• It is normal for motor to oscillate with no load 
& down while being 
  on shaft
tested off of blower
Motor starts, but
runs erratically
• Varies up and down 
• Check line voltage for variation or “sag”
  or intermittent 
• Check low voltage connections
 
  (G, Y, W, R, C) at motor, unseated pins in 
 
  motor harness connectors
 
• Check “Bk” for erratic CFM command (in 
 
   variable-speed applications)
 
• Check out system controls, Thermostat
 
• Perform Moisture Check
• “Hunts” or “puffs” at 
• Does removing panel or filter reduce 
  high CFM (speed) 
  “puffing”?
 
 - Reduce restriction
 
 - Reduce max airflow
• Stays at low CFM 
• Check low voltage (Thermostat) wires and
  despite system call 
  connections
  for cool or heat CFM 
• Verify fan is not in delay mode; wait until 
 
   delay complete
 
• “R” missing/not connected at motor
 
• Perform motor/control replacement check
• Stays at high CFM 
• “R” missing/not connected at motor
 
• Is fan in delay mode? - wait until delay time
 
  complete
 
• Perform motor/control replacement check
• Blower won’t shut off 
• Current leakage from controls into G, Y or W?
 
  Check for Triac switched thermostat or solid-
 
  state relay
Excessive noise
 
• Determine if it’s air noise, cabinet, duct or
 
  motor noise; interview customer, if necessary
• Air noise 
• High static creating high blower speed?
 
 - Is airflow set properly?
 
 - Does removing filter cause blower to slow
 
   down?  Check filter 
 
 - Use low-pressure drop filter
 
 - Check/correct duct restrictions
Symptom 
Cause/Procedure
• Noisy blower or cabinet 
• Check for loose blower housing, panels, etc.
 
• High static creating high blower speed?
 
  - Check for air whistling through seams in
 
     ducts, cabinets or panels
 
  - Check for cabinet/duct deformation
• “Hunts” or “puffs” at 
• Does removing panel or filter reduce
   high CFM (speed)
 
   “puffing”?
 
  - Reduce restriction
 
  - Reduce max. airflow
Evidence of Moisture
• Motor failure or  
• Replace motor and Perform Moisture Check
  malfunction has occurred
  
and moisture is present
• Evidence of moisture 
 
• Perform Moisture Check
  present inside air mover
Do 
Don’t
• Check out motor, controls,  • Automatically assume the motor is bad.
  wiring and connections 
  thoroughly before replacing
  motor
• Orient connectors down so  • Locate connectors above 7 and 4 o’clock
  water can’t get in 
   positions
 - Install “drip loops”
• Use authorized motor and  • Replace one motor or control model # with
  model #’s for replacement     another (unless an authorized replacement)
• Keep static pressure to a  
• Use high pressure drop filters some have ½"
  minimum: 
   H20 drop!
 - Recommend high 
• Use restricted returns
   efficiency, low static filters
 - Recommend keeping filters
   clean.
 - Design ductwork for min.
   static, max. comfort
 - Look for and recommend
   ductwork improvement,
   where necessary
• Size the equipment wisely  • Oversize system, then compensate with low
 
    airflow
• Check orientation before 
• Plug in power connector backwards
  inserting motor connectors  • Force plugs 
Moisture Check
• Connectors are oriented “down” (or as recommended by equipment
  manufacturer)
• Arrange harness with “drip loop” under motor
• Is condensate drain plugged?
• Check for low airflow (too much latent capacity)
• Check for undercharged condition
• Check and plug leaks in return ducts, cabinet
Comfort Check
• Check proper airflow settings
• Low static pressure for lowest noise
• Set low continuous-fan CFM
• Use humidistat and 2-speed cooling units
• Use zoning controls designed for ECM that regulate CFM
• Thermostat in bad location?
troubleshooting Ge ecm
 motors