BENDIX SD-08-2418 Manuel D’Utilisation

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BENDIX
®
AD-IS
®
 AIR DRYER AND RESERVOIR SYSTEM 
TROUBLESHOOTING CHART
SYMPTOM
CAUSE
REMEDY
4.  Constant exhaust of air at the 
air dryer purge valve exhaust 
or unable to build system 
pressure. (Charge mode.)
A.  Air dryer purge valve leaking 
excessively.
A.  With the compressor loaded, apply a soap solution on the 
purge valve exhaust, to test for excessive leakage. Repair 
or replace the purge valve as necessary.
  Refer to Technical Bulletin TCH-008-040.
B.  Purge valve frozen open - faulty heater 
and thermostat, wiring, blown fuse.  
B.  Refer to paragraph 5 of the Operation and Leakage Tests for 
the heater and thermostat test.
C.  Defective AD-IS air dryer delivery 
check valve. 
C.  Refer to Symptom 1, Remedy B.
D.  Leaking Turbo Cut-Off valve.
D.  Repair or replace the purge valve assembly.
E.  Defective governor. 
E.  Check the governor at both “cut-in” and “cut-out” positions 
for (i) proper pressures and (ii) excessive leakage at fittings 
and exhaust. 
F.  Leaking purge valve control piston 
seals. 
F.  Repair or replace the purge valve assembly.
5.  Cannot build system air 
pressure.
A.  Supply pressure to the air dryer is not 
sufficient.
A.  Ensure the supply pressure to the air dryer is greater than  
110 psi after the system charges.
B.  Kinked or blocked (plugged) discharge 
line.
B.  Check to determine if air passes through discharge line. 
Check for kinks, bends, excessive carbon deposits, or ice 
blockage.
C.  Excessive bends in discharge line 
(water collects and freezes).
C.  Discharge line should be constantly sloping from compressor 
to air dryer with as few bends as possible.
D.  Pressure protection valve(s) in air 
dryer will not open.
D.  Replace air dryer (pressure protection valves are not 
serviceable).
E.  Refer to Symptom 4.
E.  Refer to Symptom 4, Remedy A.
F.  Refer to Symptom 7.
F.   Refer to Symptom 7, Remedies A and B.
6.  Air dryer does not purge or 
exhaust air.
A.  Faulty air dryer purge valve.
A.  After determining air reaches purge valve control port by 
installing a T-fitting with a pressure gauge into the governor 
unloader port, repair purge valve if necessary.
B.  See Causes B, E, and F for Symptom 
#4.  
B.  Refer to Symptom 4, Remedies B, E, and F.
  Also refer to Symptom 1, Remedy B.
7.  Desiccant material being 
expelled from the air dryer 
purge valve exhaust (may 
look like whitish liquid or 
paste or small beads.)  
A.  Faulty dryer cartridge.
A.  Replace the Bendix
®
 AD-IS
®
 air dryer cartridge or AD-IS air 
dryer.
B.  Excessive dryer vibration.
 B.  Check the AD-IS air dryer mounting for looseness or damage.  
Repair the mounting and replace cartridge.
8.  Unsatisfactory desiccant life. A.  Excessive system leakage.
A.  Refer to Symptom 1, Remedy A.
B.  Wrong vehicle application for an 
AD-IS
®
 air dryer.
B.  Refer to Symptom 2, Remedy C.
C.  Compressor passing excessive oil.   C.  Check for proper compressor installation; if the symptoms 
persist, replace the compressor. Refer to Bendix Advanced 
Troubleshooting Guide for Air Brake Compressor (BW1971).