BENDIX BW2786 Fiche De Données

Page de 2
Typical Tractor System Schematic with ESP
® 
Stability
Typical Truck System Schematic with ESP
®
 Stability
Troubleshooting Bendix
Troubleshooting Bendix
®
®
  
ESP
ESP
®
®
 Stability System
 Stability System
Front
Axle Reservoir
Rear
Axle Reservoir
Supply
Reservoir
ADB-22X
™  
Disc 
Brake
E-8P
®
/ E-6
®
 
Brake Valve
AD-9
®
AD-IP
®
Air Dryer
Safety
Valve
Tu-Flo
®
 550/Tu-Flo
®
 750/
BA-921
®
/ BA-922
®
Air Compressor
PP-DC
®
 Park 
Control Valve 
PR-3
PR-4
 
Valve
Low 
Pressure 
Indicator
To Accessories
SR-7
®
Spring Brake 
Modulating
Valve
WS-24
 Wheel
Speed Sensor
WS-24
 Wheel
Speed Sensor
ES
 Drum Brake w/
ASA-5
®
 Automatic 
Slack Adjuster and 
Service Chamber
ES
 Drum Brake w/
ASA-5
®
 Automatic Slack 
Adjuster and SB-4
 
Spring Brake Chamber
ADB-22X
™  
Disc 
Brake
Antilock 
Traction 
Relay Valve
YAS-60
 Yaw 
Rate & Lateral 
Acceleration 
Sensor
SAS-60
 
Steering Angle 
Sensor
EC-60
 
Electronic 
Controller
Advanced
Stop 
Light 
Switch
M-32
 / 
M-32QR
 
Modulator
(4 places)
Antilock 
Traction 
Relay 
Valve
Orifi ce Check 
Valve
WS-24
 Wheel
Speed Sensor
Notes:
The color coding of the brake system schematic follows TMC Recommended Practice 
#423.
Air disc & drum brake actuation combined on a single axle are shown for pictorial 
purposes only.
 
   
Charging        Primary       Secondary        Park             Parking     Accessories
 
 
 
                   (Supply)      (Control)
TRUCKS AND TRUCK TRACTORS:
ECU DIAGNOSTICS
The EC-60
 controller contains self-testing diagnostic circuitry that continuously checks for the 
normal operation of internal components and circuitry, as well as external ABS components 
and wiring.
Active Diagnostic Trouble Codes (DTCs)
When an erroneous system condition is detected, the EC-60
 controller:
1.  Illuminates the appropriate indicator lamp(s) and disengages part or all of the ABS, ATC 
and ESP functions.  (See Service Data Sheet.)
2.  Places the appropriate trouble code information in the ECU memory. 
3.  Communicates the appropriate trouble code information over the serial communications 
diagnostic link as required.  Hand-held or PC-based diagnostic tools attach to the vehicle 
diagnostic connector, typically located on or under the dash.
When using our PC-based Bendix
®
 ACom
 Software, follow the on-screen troubleshooting 
steps to correct any DTCs.  A hand-held tool such as the Bendix Remote Diagnostic Unit (RDU) 
provides direct access to the DTCs without the need to use blink codes.
BLINK CODES
Blink codes allow a technician to troubleshoot ABS problems in situations where a hand-held 
or PC-based diagnostic tool is not available.  Instead, information about the ABS system is 
communicated by the ECU, using the ABS indicator lamp to display sequences of blinks.
Note:  The ECU will not enter the diagnostic blink code mode if the wheel speed sensors show 
that the vehicle is in motion.  If the ECU is in the diagnostic blink code mode and then detects 
vehicle motion, it will exit the blink code mode.
In addition, by operating the blink code switch as described below, one of several diagnostic 
modes can be entered. See Diagnostic Modes section below. 
Blink Code Switch Activation
When activating the blink code switch:
1.  Wait at least two seconds after “ignition on.” (Except when entering Reconfi guration Mode 
- see Service Data sheet.)
2.  For the ECU to recognize that the switch is activated “on,” the technician must press for at 
least 0.1 seconds, but less than 5 seconds.  (If the switch is held for more than 5 seconds, 
the ECU will register a malfunctioning switch.)
3.  Pauses between pressing the switch when a sequence is required, (e.g. when changing 
mode) must not be longer than 2 seconds.
4.  After a pause of 3.5 seconds, the ECU will begin responding with output information blinks.  
Troubleshooting: PC-based Troubleshooting, Blink Codes and Diagnostic Tools & Modes
Below: Bendix
®
 Remote 
Diagnostic Unit (RDU), 
Right: 
Bendix
®
 ACom
 
Diagnostics Software for 
ABS 
The information presented here is condensed from the troubleshooting section of the Bendix
®
 EC-60
 Advanced ABS Controller Service Data Sheet, SD-13-4869 available for download on www.bendix.com.  Whenever possible, use a PC-based diagnostic tool, such as the Bendix
®
ACom
 Software (free download from www.bendix.com) or hand-held Bendix
®
 Remote Diagnostic Unit (RDU).  The Bendix
®
 ACom
 Software uses on-screen troubleshooting steps to help correct any DTCs.  The Bendix
®
 ACom
 Software (BW2329) may also be ordered on CD from the 
Literature Center at www.bendix.com.
Blink Code Timing 
The ECU responds with a sequence of blink codes. The overall blink code response from the 
ECU is called a “message.”  Each message includes, depending on the mode selected by the 
technician, a sequence of one or more groups of blinks.  Simply record the number of blinks for 
each sequence and then use the brief troubleshooting index shown here, or full troubleshooting 
information in the Service Data sheet, for active or inactive trouble codes. 
NOTE:
1.  Sequences of blinks illuminate the ABS indicator lamp for half a second, with half-second 
pauses between them.
2.  Pauses between blink code digits are 1.5 seconds.
3.  Pauses between blink code messages are 2.5 seconds.
4.  The lamp remains on for 5 seconds at the end of the messages.
Once the ABS indicator lamp begins displaying a sequence of codes, it continues until all blink 
code messages have been displayed and then returns to the normal operating mode.  During 
this time, the ECU will ignore any additional blink code switch activation.
All trouble codes, with the exception of voltage and J1939 trouble codes, will remain in an active 
state for the remainder of the power cycle.
Voltage trouble codes will clear automatically when the voltage returns within the required limits.  
All ABS functions will be re-engaged.
J1939 trouble codes will clear automatically when communications are re-established.
www.bendix.com
www.foundationbrakes.com
C
S
Front
Axle Reservoir
Rear
Axle Reservoir
E-8P
® 
/ E-6
® 
Brake Valve with 
BVA-85
™ 
Brake 
Valve Actuator
MV-3
®
 
Control Valve
DC-4
®
 Double 
Check Valve
TCS-9000
 
Valve
YAS-60
 Yaw 
Rate & Lateral 
Acceleration 
Sensor
QR-1C
®
Quick 
Release 
Valve
AD-IS
®
Air Dryer
WS-24
 Wheel
Speed Sensor
Rear Axle 
Module (RAM) 
with ATR-6
 
Traction 
Relay Valve
Hose 
Couplings
WS-24
 Wheel
Speed Sensor
Tu-Flo
®
 550/ 
Tu-Flo
®
 750 
BA-921
® 
/ BA-922
®
 
Air Compressor
PP-5
™ 
Control 
Valve
TP-3DC
™ 
Tractor 
Protection 
Valve
EC-60
™ 
Electronic 
Controller
Advanced
ADB-22X
™ 
 
Disc Brake
ADB-22X
™ 
 
Disc Brake
Low Pressure 
Indicator
To Accessories
M-32
 / 
M-32QR
 
Modulator
(4 places)
Antilock 
Traction 
Relay 
Valve
SAS-60
 
Steering 
Angle 
Sensor
ES
 Drum Brake w/
ASA-5
®
 Automatic Slack 
Adjuster and SB-4
 
Spring Brake Chamber
ES
 Drum Brake w/
ASA-5
®
 Automatic 
Slack Adjuster and 
Service Chamber
Stop Light Switch
Control
Supply
M-32
 / M-32QR
 
Modulator
BW2786  ©  2009 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • All Rights Reserved • 08/09 • Printed in U.S.A.