BENDIX BW2677 Fascicule

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Date: 
Invoice Number: 
Customer Name:
Completed By:
 
Brake 
 
 
Requires 
Needs
 
System 
 
 
Repair or 
Further
  Component 
Check For: 
OK 
Adjustment 
Diagnosis 
Quoted 
Symptom 
Notes/Clarifi cation/Impact
Low Pressure Warning Indicator
   
Operation of an Audible 
 
 
 
 
With the ignition on and the system air pressure below  FMVSS 121 requires in cab low pressure warning devices. The
   
and Visual Alarm 
 
 
 
 
60 PSI, there must be a visual alarm and may be an  
driver must be warned if the primary or secondary brake systems
   
 
 
 
 
 
audible alarm in the cab. 
See Dual Circuit Brake System
  
fail.
   
 
 
 
 
 
Troubleshooting (Test 1/Checklist 1)
ABS Dash Light or Lights
   
Operation of ABS Warning 
 
 
 
 
The ABS warning lamp should illuminate and extinguish   Non functioning ABS systems can increase stopping distance and
   
Dash Lights 
 
 
 
 
when the ignition is turned on. If the ABS warning lamp   cause vehicle instability. After repairs, some ABS warning lamps will
   
 
 
 
 
 
remains lit, the system is not functional and needs  
remain on until the vehicle is driven over 5 mph.
   
 
 
 
 
 
further diagnosis. Contact the system manufacturer for 
   
 
 
 
 
 
troubleshooting information.
Air Dryer
   
Purge Cycle 
 
 
 
 
The air dryer needs to purge at maximum system  
Short purge cycles are an indication of air system leakage or the
   
 
 
 
 
 
pressure. The initial purge of Bendix
®
 air dryers is a  
need for air dryer maintenance. If not repaired, contamination
   
 
 
 
 
 
loud blast of air followed by a slowing escape of air for   will enter the air system.
   
 
 
 
 
 
20 to 30 seconds.
Compressor
   
Compressor Build-Up Time  
 
 
 
 
The compressor should build from 85 PSI to 100 PSI in   Excessive build times are an indication of a problem in the Supply
   
 
 
 
 
 
40 seconds at maximum engine RPM. 
See Dual Circuit
  
system or excessive system leakage. Excessive build times can
   
 
 
 
 
 
Brake System Troubleshooting (Test 1/Checklist 1)
 
cause compressor failure and possible dragging brakes. 
  Dash Air Gauges
  (Requires: 
Supply System Leakage 
 
 
 
 
Build full system pressure, apply the parking brakes, 
Excessive system leakage can cause compressor failure, the air
  Full Pressure, 
 
 
 
 
 
stop the engine and allow the pressure to stabilize. The   dryer to cycle more often, excessive water build up in the
  Engine Stopped,   
 
 
 
 
pressure should not drop on the dash gauges more than  reservoir and can lead to possible dragging brakes.
  Parking Brake 
 
 
 
 
 
2 PSI in two (2) minutes.  
See Dual Circuit Brake System
  Applied) 
  
 
 
 
 
Troubleshooting (Test 2/Checklist 2)
  Dash Air Gauges
  (Requires: 
Service System Leakage 
 
 
 
 
Apply and hold the service brakes while conducting 
Excessive system leakage can cause compressor failure and
  Full Pressure, 
 
 
 
 
 
this test. Build full system pressure, release the parking 
possible dragging of the vehicle brakes. 
  Engine Stopped,   
 
 
 
 
brakes, and stop the engine and allow the pressure to  
  Parking Brake 
 
 
 
 
 
stabilize.  The pressure should not drop on the dash
  Released) 
 
 
 
 
 
gauges more than 4 psi in two (2) minutes. 
See Dual
   
 
 
 
 
 
Circuit Brake System Troubleshooting (Test 3/Checklist 3)
In Cab Air Brake System Device Inspection
BW2677 © 2010 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group.  All Rights Reserved.  Visit www.bendix.com for additional information or talk to your Bendix Account Manager.
Printed on recycled paper
Please refer to BW1396 (Air Brake System Troubleshooting) for Troubleshooting Information