ManuelTable des matièresManual Operator SDD BGB32021Introduction7Naamloos6Safety Information81.1 Warning pictograms91.2 Instructions for safe use121.3 Technical specifications132. General description142.1 Specifications142.2 General description of the binder152.3 Description of the gluing process162.4 Description of various parts of the binder172.4.1 "Vibrating" module (jogger):172.4.2 Milling module:172.4.3 Glue tank:182.4.4 Cover clamp:192.4.5 Creasing module (optional):192.4.6 Cover loading:202.4.7 Binder output:212.4.8 Reception of books in the BBR module (optional):213. Using the binder223.1 Operating procedure223.1.1 Powering up the binder:223.1.2 Configuring the binder:223.1.3 Preparing the binder:223.1.4 Binding a book:223.1.5 Starting the Dust Collator233.1.6 Switching the binder off:233.2 Powering up the binder and heating the glue tank243.2.1 Heating the glue tank - main switch at ON1:253.2.2 Starting the TIMER - main switch in ON2 position:263.3 The binder controls273.3.1 Function of the buttons on the loading console:273.3.2 Function of the pedal:283.3.3 Indicator light above the loading area:283.3.4 Safety barriers:283.3.5 Emergency stop button:293.3.6 Reinitialising the binder:294. Graphical Interface (UI)304.1 General description of the graphical interface304.2 "PREFERENCES" menu334.3 AUTOMATIC" menu354.3.1 Accessing the automatic menu:354.3.2 Programming the automatic menu:354.4 COUNTER menu404.4.1 UNIT mode:414.4.2 SERIES mode:424.4.3 “SEMI-SERIES” mode:444.5 ADVANCED" menu454.6 ADVANCED menu: Managing parameters for cover clamping474.6.1 Selecting "with cover" or "without cover" mode ("BLOCK" mode):474.6.2 In "WITH COVER" mode:484.6.3 In "WITHOUT COVER" mode:544.7 ADVANCED MENU: Managing binding parameters554.7.1 Setting the carriage movement speed:554.7.2 Setting the gluing temperature:554.7.3 Selecting milling and the milling depth:564.7.4 Setting front and back glue cut-offs:574.7.5 Activation/deactivation of the first and second glue roller:574.7.6 Activation/deactivation of lateral gluing:574.7.7 Setting the thickness of the glue film:584.8 “JOB" menu594.8.1 Correction of the paper pile thickness to be bound604.8.2 Setting the thickness of the glue film:614.8.3 Setting lateral pressure:614.8.4 Setting the spine pressure:614.8.5 Setting the glue drying time before cover nipping:614.8.6 Setting the glue drying time during cover nipping:624.8.7 Activation/deactivation of the jogger + adjustment of the vibration amplitude:624.8.8 Activation/deactivation of milling + selection of milling depth:624.8.9 Book output mode:634.8.10 Configuring front and back glue cut-offs:634.8.11 Adjusting the creasing position:644.8.12 Adjusting the cover position:644.9 "FILE" menu654.9.1 To create and save a new job:654.9.2 To open an existing job:664.9.3 To delete an existing job:664.10 "TIMER" menu674.11 ALARM" menu684.12 "TOOLS" menu694.12.1 Setting the date and time:694.12.2 Opening/closing the cover clamps:704.12.3 Restarting the graphical interface, the PLC and communication between them:704.12.4 Thickness value of the last booklet bound:704.12.5 Accessing the advanced menu:714.12.6 Exit roller mode:714.12.7 Checking the opening/closing the BBR or Start/Stop the conveyor:725. Preparing the binder735.1 Loading the cover station735.2 Adjusting the cover position on the book745.3 Cover picking and separators765.3.1 Suction and Blowing suction level:765.3.2 Cover separators:775.3.3 Blower nozzle position:775.3.4 Cover suction:785.4 Glue tank795.4.1 Setting the glue temperature:795.4.2 Glue level in the tank:795.4.3 Safety shut-off in the event of glue overheating:795.5 Creasing depth adjustment806. Special applications816.1 Binding of sewed book816.2 Binding of top stitched brochures826.3 Lateral gluing only one face826.4 Multicreasing mode836.5 “Doctor” booklet application857. Maintenance867.1 Preventive maintenance867.2 Replacing the dust bag877.3 Emptying and refilling the glue tank888. Mechanical troubleshooting for BB3002909. Common gluing defects9111.5 Paper size611.6 BBC performances612.1 Main screen612.2 "TOOLS" menu612.3 "PREFERENCES"menu on the BBC612.4 "ALARM" menu6BBC9212. User Interface menu for BBC9812.1 Main screen9812.2 "TOOLS" menu10812.3 "PREFERENCES" menu of the BBC10912.4 "ALARM" menu11013. BBC Mechanical adjustment11113.1 Magnetic corrugating bars (For machines with Tag 5)11113.2 Compiler top guide (Baffle D) adjustment11114. Jam clearance for BBC11214.1 Jam clearance in the compiler11214.2 Jam clearance in flip area11314.3 Jam clearance in the Transfer Clamp11415. Troubleshooting for BBC11515.1 Printer warning “Empty the external finisher” when the BBC is stopping11515.2 Mechanical troubles for BBC116Environmental compliance117Naamloos3Taille: 14 MoPages: 119Language: EnglishOuvrir le manuel
ManuelTable des matièresContents3Chapter 1 Preface7Trademarks8Notes for the reader9Available documentation10Chapter 2 Introduction11Introduction to the Océ VarioPrint® 6000+ Line12Chapter 3 Power information13The power buttons and power modes14Turn on the system16Shut down the system17Restart the system18Chapter 4 Main parts19Introduction to the main system components20The operator panel22The dashboard24The paper modules26The operator attention light28The output locations29Chapter 5 Adapt printer settings to your needs31Access the Settings Editor32Change a number of settings in the Settings Editor via the operator panel33Introduction to the [Setup] section36Work with the workflow profiles38Make an intermediate check print42Changing the language43Change the warning time44Disable the warning time45Truncate the job name46Adjust the brightness and contrast of the operator panel47Chapter 6 Media handling49Introduction to the [Schedule] view50Load the media53Load media via the [Schedule] view54Introduction to the Trays view56Assign the media to a paper tray - Load and assign the media to a paper tray59Assign the media to a paper tray - Change the currently assigned media type59Introduction to the [Media] section61Introduction to the media handling63Add temporary media to the [Media catalog]64Perform a media registration for standard-size media - Print the test sheets and create the ruler65Perform a media registration for standard-size media - Adjust the Z-position of side 166Perform a media registration for standard-size media - Adjust the X-length of side 168Perform a media registration for standard-size media - Adjust the Z-position of side 269Perform a media registration for standard-size media - Adjust the X-position of side 170Perform a media registration for standard-size media - Adjust the X-position of side 271Perform a media registration for large media - Print the test sheets and create the ruler72Perform a media registration for large media - Adjust the Z-position of side 173Perform a media registration for large media - Adjust the X-length of side 175Perform a media registration for large media - Adjust the Z-position of side 276Perform a media registration for large media - Adjust the X-position of side 177Perform a media registration for large media - Adjust the X-position of side 278Change the advanced media settings79Change the advanced media settings - Enable the [Low temperature mode]80Change the advanced media settings - Disable the double-sheet detection81Change the advanced media settings - Enable the enhanced media mode82Change the advanced media settings - Change the [Paper quality]83Change the advanced media settings - Start the [Paper quality test]84Chapter 7 Carry out print jobs85The print function86Introduction to the print function86Print a job using the printer driver - How to print a job using a Windows® driver87Print a job using the printer driver - How to print a job using an Apple Mac OS X® driver87Print a job using Océ PRISMAprepare (optional)88Print a file from a USB drive90Description of the print job settings91Contradiction handling100Stop the printer101Delete print jobs103Print your jobs using the operator panel104Introduction to the [Jobs] view104Schedule a waiting job for printing110Print an urgent job immediately111Give priority to a print job112Print a scheduled job later113Reprint a job114Select more than one job for printing115Bundle jobs in the list of [Waiting jobs]116Print a job ticket118Make a proof119Change the [Output] settings120Change [2-sided] into [1-sided] and vice versa120Select a different media for a job121Shift the image roughly to create binding space122Shift the image precisely to create binding space or correct the layout123Change the print delivery settings124Change the stacking method per job126Change the number of staples127Punch the output128Change the [Job] settings130Change the number of sets130Check the first set131Change the page range you want to print132Change the use of separator sheets133Enable or disable the use of trailer pages134Rename a job135Automated workflows (access through the Settings Editor)136Introduction to automated workflows136Add an automated workflow137Edit an automated workflow138Delete an automated workflow139Restore the factory default workflow140Use hotfolders141Introduction to hotfolders141Activate the hotfolder function142Create a hotfolder143Create a shared network folder on a workstation144Create a hotfolder default ticket ('default_ticket.jdf')145The Transaction section (optional)146Introduction to the [Transaction] section146Output recovery in case of an error149Activate transaction printing152Deactivate transaction printing153Shift the image in the transaction printing mode154Handle the media messages - How to handle the [Media message] in the tray-to-tray mode155Handle the media messages - How to handle the [Media message] in the tray-to-media mode156Create a transaction setup - How to create a new transaction setup157Create a transaction setup - How to change the IPDS parameters157Create a transaction setup - How to change the PCL parameters159Create a transaction setup - How to modify a transaction setup160Exchange all setups between printers161Chapter 8 Remote Service (ORS) (optional)163Remote Service164Chapter 9 Remote Monitor (optional)167Remote Monitor168Chapter 10 Optional finishers and other devices169iXDP (integrated eXchangeable Die Punch) - VarioPrint® 6160 only170Introduction170Operating information171Main parts171Die sets available173Empty the chip tray174Replace a die set175Service information176Inspect the die sets176Lubricate the die sets - Lubricate the punch pins177Lubricate the die sets - Lubricate the shoulder bolts and springs178Lubricate the die sets - Lubricate the felt oil pad178Troubleshooting179Specifications182Form Assist Module183Form Assist Module183EasyLift184EasyLift1847" x 10" Statement Size Support1857" x 10" Statement Size Support185Dual paper tray187Chapter 11 Counters189Introduction to the [Maintenance] section190Reset the day counters192Find the meter readings193Chapter 12 Keeping the printer running195Introduction to the [Printer] section196Check the status of the toner reservoirs197Add toner198Check the status of the staple cartridges199Finisher: Add staples200Get access to the staplers200Add staples201Close the doors and covers204Check the status of the puncher waste box205Troubleshooting206Appendix A Miscellaneous209Product specifications210Index213Taille: 9,7 MoPages: 222Language: EnglishOuvrir le manuel
ManuelTable des matièresContents3Chapter 1 Preface5Notes for the reader6Chapter 2 Introduction to the Booklet maker9Introduction10Description of the Booklet maker11Right-Hand Side of the Booklet maker13The Rear Panel of the Booklet maker14The mains input panel of the optional Book Stacker15Chapter 3 How to run the Booklet maker17Quality instructions18Turn ON the Booklet maker20Enter the Job Settings21Procedure for a New Job21Procedure for a Saved Job23Adjust the Stacker and the optional Book Stacker24Run the job25Chapter 4 The User Interface27The Touch Screen28The Job Mimic31The BASIC Window33The LOAD & SAVE Window35The ADVANCED Window37The CONFIGURE Window38The MENU Window39Chapter 5 Standard Tasks41Load and Save the Job Settings42Adjust the Stitch Pitch43Open the Connecting Bridge Cover44Open and Close the Folder Cover45Lift and Lower the Clincher Frame46Open the Gathering Area Cover48Lift the Booklet maker Main Deck49Empty the Trim Bin51Open the Stitch Wire Cabinet52Adjust the Stacker53Operate the Booklet maker offline55Standard Tasks of the optional Book Stacker56Adjust the Book Stacker56Unload the Book Stacker57Move the Book Stacker58Chapter 6 Error Conditions, Problems and Solutions59Clear a Printer Error60Clear a Booklet maker error61General Problems62Book Quality64Error Messages76Clear Paper Jams85Jam in the Bridge Infeed85Jam in the Connecting Bridge87Jam in the Gathering Area88Jam in the Stitch Area89Jam in the Folder or Former Area90Jam before the Trimmer91Jam in the Trim Area93Clear a Stitch-wire Jam95Clear a Stitch Head Jam97Procedure 197Procedure 298Calibrate the Touch Screen100Change the fuses of the Booklet Maker101Manually park the Shuttle102Clear Paper Jams of the optional Book Stacker104Jam at Book Stacker infeed104Jam at Book Stacker outfeed105Change the fuses of the optional Book Stacker107Chapter 7 Maintenance109About Maintenance110Booklet maker cleaning111Clean the Former Roller112Clean the Polyurethane Strips in the Form Clamp113Clean the Trimmings Removal Fingers115Clean excess grease from the Stitch Head117Lubricate the Stitch Head118Apply Grease to the Driver Bar120Lubricate the wire-feed cam121Reset the Operator Maintenance Counter122Install New Stitch Wire123Remove the Stitch-wire from the Stitch Head123Fit a New Stitch-wire Spool125Install the Stitch Wire into the Stitch Head126Close the Booklet maker127Feed the Stitch-wire128Clear paper from the trim stop129Appendix A Specifications131Specifications132Appendix B Declaration of Conformity135Declaration of Conformity136Taille: 9,2 MoPages: 138Language: EnglishOuvrir le manuel
