Manuel D’UtilisationTable des matièresCHAPTER 1 PRINTER OVERVIEW & INSTALLATION1PRINTER FEATURES1PRINTER OPTIONS1PRINTER SPECIFICATIONS1STOCK SPECIFICATIONS2UNPACKING THE PRINTER3DOCUMENTATION3SETTING DIP SWITCHES3FUSE REPLACEMENT4CONNECTING TO A HOST4CHAPTER 2 FUNCTIONAL DESCRIPTION7OVERVIEW OF MODULES7Power Transformer Assembly8Inlet Power Module8Power Transformer8Bridge Rectifier8CONTROL BOARD ASSEMBLY8Functional Description8Power Conversion9Memory9Flash Memory9DRAM Memory9SRAM Memory9Printer Control9Data Handling9Printhead Thermal Control9Print Imaging9Motion Control9Platen Drive Interface9Ribbon Drive Interface9Analog to Digital Conversion9Supply Detection & Tracking System9Operator Control Panel9Communications9RS-232 interface10Centronics IEEE-1284 Parallel Interface10IEEE 1284 Bi-Directional Parallel Interface10Contrast Control10Hardware Power-up Settings (DIPS)10Peel Module Assembly10PRINT ASSEMBLY10Thermal Printhead10Ribbon Supply & Take-up Spools10Ribbon Transfer Rollers10Ribbon Spool Drive Motors11Supply Deflector and Bi-Cell Emitter (IR LED)11Ribbon Transfer Rollers11Functional Description11Ribbon Drive Operation11Printing11FEED ASSEMBLY11Platen Module1124VDC Stepper Motor11Lower Supply Guide and Bi-Cell Sensor11Printhead Latch11Functional Description11Printhead Locking12SUPPLY HOLDER ASSEMBLY12Functional Description12CONTROL PANEL ASSEMBLY12Functional Description12CHAPTER 3 TROUBLESHOOTING13PRELIMINARY CHECK13ANALYZING FAILURE DURING POWER UP13EVALUATION OF A 616 ERROR (DOT SHIFTING FAILED)13EVALUATION OF A 704 ERROR (OUT OF SUPPLY)13EVALUATION OF A 754 ERROR (OUT OF RIBBON)14EVALUATION OF A 755 ERROR (PRINTHEAD OPEN)14EVALUATION OF A 765 ERROR (PRINTHEAD FAILURE)14EVALUATION OF THE CONTROL BOARD ASSY.14EVALUATION OF COMMUNICATIONS14GENERAL TROUBLESHOOTING SUGGESTIONS15CHAPTER 4 DIAGNOSTICS19POWER-UP SELF-TEST19NV RAM ByteTest19Version String Mismatch19System Restart Condition19Printhead Dot Resistance19TEST LABEL (LEVEL 1)19SERVICE DIAGNOSTICS20Accessing Diagnostic Modes20Data Dump Mode20Serial Loop Back Test21Parallel Port Test21Diagnostics Test Mode21Performing a Virgin Printer Reset21Printing a Test Label21CHAPTER 5 TESTS AND ADJUSTMENTS23SERVICE TESTS23CN6 Power Supply23Continuity Tests23Transformer - Primary Side23Transformer - Secondary Side23Bridge Rectifier23Head Open Sensor23Displaying Machine/Service Totals23Print Contrast Adjustment24Platen Motor Gear Adjustment24Ribbon Tension Adjustment24CHECKING SUPPLY QUALITY25CHAPTER 6 SERVICE PROCEDURES27MAINTENANCE OVERVIEW27GENERAL SAFETY TIPS27CONTROL PANEL REMOVAL27COVER HOUSING REMOVAL27POWER TRANSFORMER ASSEMBLY28Transformer Removal28Bridge Rectifier Removal28AC Inlet Removal28Control Board Assy. Removal29PRINT ASSEMBLY29Bi-Cell Emitter Removal30Upper Supply Guide Removal30Printhead Module Removal30Ribbon Spool Assembly Removal30Ribbon Roller Assembly Removal30DC Ribbon Motor Removal30Print Assembly Removal31FEED ASSEMBLY31Latch Fascia Removal31Platen Module Removal31Platen Module Replacement32Bi-Cell Sensor Removal32Lower Supply Guide Removal32Bi-Cell Sensor Replacement32Lower Supply Guide33Replacement33SUPPLY HOLDER33Supply Holder Removal33PLATEN MOTOR33Platen Motor Removal33PEEL MODULE33Peel Module Removal33Peel Motor Replacement33CHAPTER 7 USING FLASH35FLASH DOWNLOADING PROCEDURES35CHAPTER 8 SUPPLY SENSING SYSTEMS37SUPPLY DETECTION/TRACKING SYSTEM37SUPPLY DEFLECTOR/BI-CELL EMITTER (IR LED)37LOWER SUPPLY GUIDE/BI-CELL SENSOR38SUPPLY FEEDING38SUPPLY SENSING38MECHANICAL ADJUSTMENTS39Bi-Cell Sensor Adjustment39REPLACING A SENSOR40SENSOR SETUP WITH VERSION 5.2 OR GREATER41POWER UP SENSOR RECOGNITION41Performing a Sensor Display Test42APPENDIX A PRINTER ERROR/STATUS CODES43READING AN ERROR LABEL43DATA ERRORS (001 - 499)43COMMUNICATION FAILURES (410 - 499)47DATA FORMATTING FAILURES (571 - 619)48MACHINE FAULTS (700 - 766)48HARD PRINTER FAULTS (900 - 910)50FLASH FAULTS (930 - 940)50FAULTS (950 - 999)50APPENDIX B CONNECTORS AND CABLES51Daughter Board Connectors55APPENDIX C CONNECTOR LOCATIONS57APPENDIX D MODEL 928 STACKER59SPECIFICATIONS59FUNCTIONAL DESCRIPTION59INSTALLATION59TROUBLESHOOTING60Error Messages60Alignment60CABLES AND CONNECTORS60LUBRICATION62MAINTENANCE PROCEDURES62REPLACE ROLLERS63Replacing Transport Assembly63Replace DC Motor64Replace Stepper Motor64Replace Stacker Sensors64Replace Power Supply64Replace Control Board64APPENDIX E 926 KNIFE ASSEMBLY65KNIFE SPECIFICATIONS65TAG CUT DIMENSIONS65FUNCTIONAL DESCRIPTION65Functional Description65TROUBLESHOOTING65Evaluation of Error 76065VOLTAGE TESTS66LUBRICATION66MAINTENANCE OVERVIEW66GENERAL SAFETY TIPS66Blade Assembly Replacement68Drive Board Replacement68Motor Replacement68CONNECTORS AND CABLES69Table 1 – 1 Daughter Board DIP Switches4Table 1 - 2. Exterior Rear (SW2 and SW3) DIP Switch Settings5Table 4- 1. Diagnostics Tests21Table D- 1. Stacker Control Harness60Table D- 2 Jam/Full Sensor Harness61Table D- 3. Extended Motor Interface Harness61Table D- 4. AC Power Harness.61Table D- 5. Power Supply Connector J261Table D- 6. Power Supply Connector J162Table E- 1. Knife Drive Board Voltages66Table E- 2. Drive Board Connector J169Table E- 3. Drive Board Connector J269Table E- 4. Knife Drive Board Connector J369Table E- 5. Drive Board Connector J4 To 928 Stacker Assembly69Table E- 6. Knife Drive Board Connector J569Figure 1 - 1. 9830 Printer (Housing removed)1Figure 1 - 2. Printer Unpacking3Figure 1 - 3. SW2/SW3 DIP Switch Location4Figure 2- 1. Print Assembly10Figure 2- 2. Feed Assembly11Figure 2- 3. Supply Holder Assembly12Figure 2- 4. Control Panel Assembly12Figure 4- 1. Test Labels.20Figure 4- 2. Loop Back Plug Wiring21Figure 5- 1. Print Contrast Adjustment24Figure 5- 2. Platen Motor Gear Adjustment24Figure 5- 4. Eccentric And Locking Screw25Figure 6 -1. Transformer Wiring Diagram28Figure 6 -2 Bridge Rectifier (Four Wires)28Figure 6 -3 . Bridge Rectifier (Four Wires)28Figure 6 -5. BI-Cell Emitter Removal30Figure 6 -6. Print Assembly Plate & Printhead Module.31Figure 6 -7. Latch Removal31Figure 6 - 8. Bi-Cell Sensor33Figure 8 -1. Bi-Cell Sensor Adjustment40Figure 8 -2. Sensor Board40Figure B- 1. CN 1 IEEE 1284 Parallel Port51Figure B- 2. CN 2 Printhead Assembly51Platen Stepper Motor52Figure B- 4. CN 4 Control Panel52Figure B- 5. CN 5 Coax/Twinax Interface52Figure B- 6. CN 6 Transformer Output Power53Figure B- 7. CN 7 RS-232 Serial Port53Figure B- 8. CN 8 Supply Sensor (Bi-Cell)53Figure.B- 9. CN 10 Board Interface54Figure B- 10. CN 1155Figure B- 11. CN 1555Figure B- 12. CN 1655Figure B- 13. CN 19 (to Daughter Board CN3)55Figure B- 14. CN 3 To MotherBoard CN 1955Figure B- 16. CN 6 On-Demand Sensor55Figure C- 1. Control Board Assy. (Mother Board)57Figure C-2. Control Board Assy. (Daugher Board)58Figure D- 1. Stacker Control Board.62Figure D- 2. Stacker Lubrication Points.62Figure D- 3. Model 928 Stacker Assembly.63Figure D- 4. Lower Transport Rollers63Figure D- 5. Upper Transport Rollers.63Figure D- 6. Power Supply/Control Board64Figure E -1. Knife Lubrication Points66Figure E -2. Location of Connectors66Figure E -3. Knife Assembly67Figure E -4. Drive Board Connector Locations.68Taille: 1,5 MoPages: 77Language: EnglishOuvrir le manuel