Manuels d'utilisation pour Moyer Diebel 401-LT

Table des matières

• INTRODUCTION

  1
• WARRANTY

  2
• GENERAL

  3
• INSTALLATION

  5
• Unpacking

  5
• Electrical Connections

  5
• Plumbing Connections

  6
• Detergent

  6
• Rinse-Aid

  6
• Chemical Sanitizer

  6
• Completing Installation

  7
• OPERATION

  8
• Operation Summary

  8
• Operation Procedures

  8
• MAINTENANCE

  10
• Cleaning Schedule

  10
• Deliming

  11
• Deliming Process

  11
• Maintenance Schedule

  12
• TROUBLESHOOTING

  13
• REPLACEMENT PARTS

  15
• ELECTRICAL DIAGRAMS

  39
• TIMER CHARTS AND DIAGRAMS

  44
• Figure 1—Track and Panel Assembly

  16
• Figure 2—Door and Switch Assembly

  18
• Figure 3—Tank/Drain Assembly

  20
• Figure 4—Pump Assembly

  22
• Figure 5—Wash System Assembly

  24
• Figure 6—Booster Assembly and Water Inlet Piping (HT Only)

  26
• Figure 7—Water Inlet Piping (HTN, LT Only)

  28
• Figure 8—Fill System

  30
• Figure 9—Detergent Pump Assembly

  32
• Figure 10—Sanitizer/Rinse-Aid Pump Assembly

  34
• Figure 11—Control Panel Assembly

  36
• Figure 12—Electrical Diagram, 401-HT

  40
• Figure 13—Electrical Diagram, 401-HTN

  41
• Figure 14—Electrical Diagram, 401-LT

  42
• Figure 15—Electrical Diagram, 401-HT (50 Hz)

  43
• Figure 16—Timer Chart and Diagram, 401-HT, HTN

  44
• Figure 17—Timer Chart and Diagram, 401-LT

  45
• 0508751 Screw, 10-32 x 1-1/2" Lg. Truss Head

  2
• 0309572 Front Panel

  1
• 0501413 Screw, 10-32 x 3/8" Lg. Round Head

  2
• 0501415 Screw, 10-32 x 5/8" Lg. Round Head

  4
• 0308632 Track, RH

  1
• 0308631 Track, LH

  1
• 0708647 Cover, Vent

  2
• 0308736 Panel, LH Side

  1
• 0308734 Panel, Rear

  1
• 0308737 Panel, RH Side

  1
• 0308735 Panel, Top

  1
• 0501412 Screw, 10-32 x 3/8" Lg. Truss Head

  10
• 0501412 Screw, 10-32 x 3/8" Truss Head

  6
• 0308596 Plate, Door Latch

  1
• 0308597 Handle, Door Latch

  1
• 0508721 Retaining Ring, Plunger

  1
• 0709462 Assembly, Door Catch (Includes items 4, 6)

  1
• 0509436 Plunger, Door Catch

  1
• 0508545 Gasket, Steam

  2
• 104883 Screw, Round Head (6-32 x 3/8")

  2
• 0709431 Plate, Door Switch

  1
• 111090 Switch, Door Magnetic Reed

  1
• 0508544 Gasket, Upper Door

  1
• 0508543 Gasket, Side Door

  2
• 0501539 Nut, Plain 1/4-20

  2
• 0503715 Spring, Door Hinge

  2
• 0501421 Bolt, 1/4-20 x 1-1/4" Hex Head

  4
• 0708564 Arm, Door Hinge

  2
• 0501501 Washer, Lock 1/4" Split

  2
• 0708527 Door

  1
• 0508555 Wiring, Harness, Door Switch

  1
• 0508628 Scrap Screen

  1
• 201029 Locknut, 1/2 NPT Nickel-Plated

  1
• 0501836 O-Ring, Thermometer

  2
• 0508872 Adapter, Thermometer

  1
• 0501539 Nut, Plain 1/4-20

  2
• 0501501 Washer, Lock, 1/4" Split

  2
• 0308611 Support, Drain Valve

  1
• 0306618 Valve, Drain

  1
• 0501418 Screw, 1/4-20 x 1/2" Lg. Round Head

  2
• 0507265 Hose, 5/8" ID x 7/8" OD PVC Braided (3 ft.)

  2
• 0510082 Clamp, hose

  2
• 0509302 Hose 5/8" ID x 1" OD Braided PVC

  1
• 0508542 Spindle, Lower Wash Arm

  1
• 0501431 Screw, 8-32 x 1-1/8" Round Head

  4
• 0501425 Screw, 8-32 x 5/8" Round Head

  4
• 0502742 Housing, Top (No Hole)

  1
• 0502741 Diffuser

  1
• 0502704 Impeller

  1
• 0502746 Adapter Plate, Suction

  1
• 0502745 Plate, Drain lnlet

  1
• 0502703 O-ring

  1
• 0502744 Propeller/Rotating Seal Assembly

  1
• 0502743 Mounting Plate/Seal Assembly (Includes Item 10)

  1
• 0501881 Gasket, Pump

  1
• 0508665 Screw, 10-32 x 5/8" Hex Washer Head

  8
• 0508570 Washer, Sealing Teflon

  8
• 0710072 Pump/Motor Assembly (50/60 Hz (115V)

  1
• 107966 Nut, Grip 10-32, SST (Not Shown) (For mounting Item 1)

  1
• 0501563 Screw, #8 x 3/8" (Sheet Metal) Truss Head

  4
• 0501684 Nut, Spray Arm Lock

  1
• 0705049 Wash Arm, Lower

  1
• 0508540 Bushing, Lower Wash Arm

  1
• 0503679 Clamp, hose

  2
• 0502653 Elbow, 3/8 MPT X1/2 Hose x 90°

  1
• 0508840 Bushing, reducing 3/4 NPT x 3/8 NPT Brass

  1
• 108954 Nut, grip 6-32 w/nylon insert

  2
• 110562 Thermostat, high limit

  1
• 0509607 Tank, booster (tank only)

  1
• 0501419 Bolt (1/4-20 x 1/2" Hex Hd)

  2
• 0501501 Washer, lock 1/4 split

  2
• 0509526 Hose 1/2” x 7’

  1
• 0502618 Coupler, 3/8 MPT x 1/2

  1
• 0504952 Valve, solenoid (3/8 NPT)

  1
• 0502811 Repair kit, 3/8" valve

  1
• 0505235 Coil, 115V 3/8" valve

  1
• 0504958 Flow washer, 3/8" valve

  1
• 0509606 Elbow, reducing 1/2 MPT x 3/8 MPT 90°

  1
• 0508817 Plug, pipe 1/8"

  1
• 109985 O ring, gasket

  1
• (existing 70° rise)

  1
• 111235 Heater element, 6KW (40° rise) 208/230V 1PH

  1
• 0501539 Nut, plain 1/4-20

  6
• 107908 Cover, heater element

  1
• 0503718 Foot, adjustable

  4
• 100171 Bushing, reducing face 3/4" to 1/2" Brass (not shown)

  1
• 0503718 Foot, adjustable

  4
• 0503679 Clamp, hose

  3
• 0502653 Elbow, 3/8 MPT x 1/2" Hose x 90° Brass

  1
• 0504952 Valve, solenoid (3/8NPT)

  1
• 0502811 Repair kit, 3/8" valve

  1
• 0505235 Coil, 115V 3/8" valve

  1
• 0504958 Flow washer, 3/8" valve

  1
• 0501501 Washer, lock 1/4" split

  2
• 0501419 Bolt, 1/4-20 x1/2" Hex Hd

  2
• 0300203 Clamp, valve support

  1
• 0502618 Coupling, 3/8 MPT x 3/4" hose barb

  1
• 0505320 Washer, hose

  2
• 0509526 Hose, coupled

  1
• 0501518 Tie Wrap, Hose

  2
• 106090 Bracket, Tie Wrap

  2
• 107966 Nut, Grip, 10-32 w/Nylon Insert

  8
• 0509048 Gasket, Inlet Chute

  1
• 0508867 Inlet Chute

  1
• 0501519 Tie Wrap, Chemical Hose

  3
• 0503757 Motor, Pump

  1
• 0308637 Bracket, Detergent Pump (except LT)

  1
• 0308610 Bracket, Detergent/Sanitizer Pumps (LT)

  1
• N/A Screw, M4 x 35mm Hex Head

  4
• 0501412 Screw, 10-32 x 3/8" Lg. Truss Head

  2
• N/A Housing, Pump

  1
• 0501497 Washer, Lock #8 Split

  2
• 0504822 Screw,8-32 x 1/2" Lg. Pan Head

  2
• 0501425 Screw, 8-32 x 5/8" Round Head

  2
• N/A Screw, Set M6 x 8mm

  1
• N/A Rotor Assembly

  1
• 108194 Hose, Pump

  1
• N/A Cover, Pump Housing

  1
• N/A Washer, Flat M4

  4
• N/A Nut, Wing M4

  4
• 0501519 Tie Wrap, Hose

  2
• 0502644 Elbow, 1/4" O.D. x 90° Barbed

  2
• 0503695 Label, Detergent

  1
• 0306363 Tube, Pick-Up

  1
• 0501869 Strainer, Pick-Up Tube

  1
• 0501519 Tie Wrap, Hose

  2
• 0503756 Motor, Pump

  1
• 0308610 Bracket, Detergent/Rinse Pump (Optional)

  1
• 0308697 Bracket, Sanitizer Pump

  1
• 0501412 Screw, 10-32 x 3/8" Lg. Truss Head

  2
• 0501497 Washer, Lock #8 Split

  4
• 0504822 Screw, 8-32 x 1/2" Lg. Pan Head

  4
• 0707142 Rotor Assy

  1
• 0706635 Element Tube Assy (45cc/min)

  1
• 0506589 Screw, 6-32 x 7/8" Lg. Pan Head

  2
• 0503694 Label, Sanitizer

  1
• 0505483 Label, Rinse-Aid (Optional)

  1
• 0306363 Tube, Pick-Up

  1
• 0501869 Strainer, Pick-up Tube

  1
• 0501519 Tie Wrap, Hose

  2
• 0708561 Detergent Pump Assy. (HT & LT) (Optional)

  1
• 0708538 Timer assy (HT, HTN) (Includes items 2-5)

  1
• 0708590 Timer assy (LT only) (Includes items 2-5)

  1
• 0504956 Motor, timer

  1
• 0308644 Bracket, timer support

  1
• 0503701 Bearing, timer

  1
• 111703 Contactor, 2 pole 50A, 240V (401 HT only) (Booster)

  1
• 0508974 Relay, motor start (220V, 50Hz)

  1
• 0509642 Relay, motor start (220V, 60Hz)

  1
• 0501358 Relay, motor start (115V, 50/60Hz)

  1
• 0509428 Relay, door safety switch (15A, 120VAC coil)

  1
• 0501403 Screw (10-32 x 3/4 Rd Hd)

  1
• 0501493 Washer, lock (#10 ext. tooth)

  1
• 0501472 Washer, flat (#10 Brass)

  2
• 0501533 Nut, plain (10-32 Brass)

  2
• 0503749 Board, terminal

  1
• 0310330 Bracket, thermostat (401 HT only)

  1
• 109069 Thermostat, booster (401 HT only)

  1
• 113622 Thermometer, 4 ft. Gas Filled (Replaces 108391)

  1
• 0508551 Lamp, green

  1
• 0501361 Switch, rocker (DPDT)

  1
• 0501369 Switch, rocker (Spring return)

  1
• 0509568 Label, switch, overlay

  1
• 0509626 French label, switch overlay

  1
• 0501412 Screw (10-32 x 3/8" Truss Hd)

  4
• 0309579 Panel (sheet metal only)

  1
• 0504951 Block, terminal (3pole) (220V/50Hz)

  1
• 109064 Transformer (Not Shown) (220V/50Hz)

  1
• 106402 Block, fuse 600V, 30A (Not Shown) (220V/50Hz)

  1
• 107289 Fuse, 2.5 Amp, 250VAC (Not Shown) (220V/50Hz)

  2
• 0308967 Box, transformer ( 2 2 0 V / 5 0 H z )

  1
• 0509645 Harness, Control Panel ( 2 2 0 V / 5 0 H z )

  1
• 107369 Contactor 25 FLA 2p 120V (Not Shown)(220V/50Hz)

  1