Manuel D’UtilisationTable des matièresSE41OPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2ROTARY MOWER1Alamo Group Ag. Division is willing to provide4one (1) AEM Mower Safety Practices Video4Table of Contents5General Safety Instructions and Practices8Operator Safety Instuctions and Practices9Equipment Operation Safety Instructions and Practices11Connecting or Disconnecting Implement Safety Instructions and Practices17Transporting Safety Instructions and Practices18Maintenance and Service Safety Instructions and Practices20Storage and Parking Safety Instructions and Practices22Concluding Safety Instructions and Practices22Decal Location231. 00725746 1 DANGER Peligro-Spanish Translation232. 00773723 1 DANGER Peligro-Spanish Driveline233. 00749117 1 DANGER Multi-Hazard234. 00756004 1 DANGER Shield Missing (Not Shown)235. 00756005 1 DANGER Rotating Driveline (Not Shown)236. 00756494 1 DANGER Driveline237. 00769737 1 DANGER Blades Thrown238. 00769736 1 WARNING Blades-Thrown Objects239. 00760657 1 IMPORTANT Genuine Parts2310. 03200347 * REFLECT SMV2311. 00763977 1 INSTRUCT Notice To Owner2312. D103 1 INSTRUCT 540 RPM2313. 0911000010 2 NAME SE42314. D302 2 LOGO Rhino (4 x 6)2315. D303 2 LOGO Rhino (4 x 16)2316. nfs 1 S/N PLATE Serial Number Plate2317. 2738332 2 REFLECT Red Reflectors2318. 00776031 1 Canister, Operators Manual2319. 00760866C 1 Operator’s Manual2320. 10058000 3 Bolt2321. 00017000 3 Lockwasher2322. 00024100 3 Flatwasher2323. 02959924 3 Locknut23SAFETY SECTION7Decal Description24Federal Laws and Regulations28Attention Owner/Operator76INTRODUCTION SECTION73DEALER SETUP INSTRUCTIONS781. Position on flat surface.782. Apply light oil to gear box input shaft.78SHIELD ASSEMBLY78SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION78A-FRAME INSTALLATION (FIGURE AsmP-R-0017)791. Attach “A” Frames (1) to inside of welded hitch brackets on Mainframe, insert Hitch Pin (12), Bushing (15), flatwasher (11), lockwasher (14) and install nut (13). Then attach to lug hitch with bolt (22) and locknut (23).792. Install the lift straps (3) on inside of top rails on mainshield (behind gearbox mount) and attach with 1/2" x 1-1/2" bolts (10) and locknuts (9).793. Insert spacer (7) between A- frames (1). Insert 3/4" x 6" bolts (8) thru hole in lift straps and spacer (7). Secure with 3/4" locknut (9).79TAIL WHEEL INSTALLATION (FIGURE 5)794. Align tailwheel beam weldment (16) between pivot brackets located behind gearbox mount on mainshield weldment. NOTE: Long sid...795. Insert caster fork assembly (19) into tailwheel beam weldment (16). Install washer (17) and secure with cotter pin (18).796. Place tailwheel adjusting brackets on to deck and secure with bolt (20) and locknut (21).797. Position tailwheel beam weldment between tailwheel adjusting brackets on mainshield weldment and secure with two 1/2" x 3" bolts (8) and locknut (9).798. Tighten all bolts to the proper torque.79HYDRAULIC RELIEF ASSEMBLY (P/N 3570) FIGURE 680ASSEMBLY SECTION77OPERATION SECTION81RHINO SE4 ROTARY MOWER82OPERATION INSTRUCTIONS82Standard Equipment and Specifications83SE4831. OPERATOR REQUIREMENTS842. TRACTOR REQUIREMENTS85Tractor Requirements and Capabilities852.1 ROPS and SEAT BELT852.2 Tractor Safety Devices852.3 Tractor Horsepower862.4 3-Point Hitch862.5 Front End Weight862.6 Power Take Off (PTO)873. GETTING ON AND OFF THE TRACTOR873.1 Boarding the Tractor883.2 Dismounting the Tractor884. STARTING THE TRACTOR895. CONNECTING THE MOWER TO THE TRACTOR891. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.902. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.903. Board the tractor and start the engine. Position the tractor to the mower with the 3-point lift arms positioned between the r...904. Turn off the tractor engine and dismount.905. One lift arm at a time, align arm end hole between the set of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin.906. Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin.907. Extend or retract 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin.908. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.906. SETTING THE MOWER906.1 Setting Mower Height911. Park the tractor and mower on level ground.912. Using the 3-point hitch control lever, position the front of the mower with the side skids 1” less off the ground than desire...913. Shut down the tractor and remove the key.914. Level the mower deck front to rear by extending or retracting the 3-point top link.915. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.916. Securely block up the mower at this height.917. Remove the bolts securing the tailwheel beam positioning bracket to the support brackets and allow the tailwheel to rest at g...918. Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2º" before the tail wheel leaves the ground. This will allow the mower to follow the contour of uneven terrain.916.2 Setting Deck Pitch927. DRIVELINE ATTACHMENT927.1 Driveline Length Check938. PRE-OPERATION INSPECTION AND SERVICE948.1 Tractor Pre-Operation Inspection/Service958.2 Mower Pre-Operation Inspection/Service968.3 Cutting Component Inspection989. DRIVING THE TRACTOR AND IMPLEMENT999.1 Starting the Tractor1009.2 Brake and Differential Lock Setting1019.3 Raising the Mower1019.4 Driving the Tractor and Mower1029.5 Crossing Ditches and Steep Inclines10310. OPERATING THE TRACTOR AND IMPLEMENT10410.1 Foreign Debris Hazards10510.2 Bystanders/Passersby Precautions10510.3 Engaging the Power Take Off (PTO)10610.4 PTO RPM and Ground Speed10710.5 Operating the Mower10710.6 Shutting Down the Implement11011. DISCONNECTING THE MOWER FROM THE TRACTOR11012. MOWER STORAGE11213. TRANSPORTING THE TRACTOR AND IMPLEMENT11213.1 Tire and Wheels11313.2 Transporting on Public Roadways11313.3 Hauling the Tractor and Implement11514. TROUBLESHOOTING GUIDE117Problem Possible Cause Remedy117Carrier RPM too low. Use correct PTO speed and check for correct gearbox ratio. See specifications.117Tires mashing down grass. Reverse direction of cutting and drive with one tractor tire out of cutter overlap area. Conditions to wet to cut.117Ground speed too fast. Reduce ground speed by shifting to a lower gear.117Blades locked back. Free blades.117Blades riding up due to Blade bolt Replace blade bolts.117wear or loose bolts.117Cutter not level. See Cutting Adjustment Height.117Blades bent up. Replace Blades.117Check for loose nuts on bladeholder Tighten if loose.117and blades.117Check for bent output shaft. If shaft Replace shaft if bent.117is bent, oil will normally leak from117bottom seal.117Check to see if blades are free Free blades so they swing.117swinging.117Check for even wear on each blade Weigh blades. Weight should be within117tip. Were both blades changed at 1 oz. Always replace both blades.117the same time.117Blade broken. Replace blades, in set.117Blade carrier bent. Replace carrier.117Blade hub not properly seated on Remove hub, check tapered spline117shaft. shaft, clean and replace.117New blade or bolts matched with Replace blades or bolts in sets.117worn blades or bolts.117Drivelines not phased correctly. Replace driveline117Implement & tractor yokes must117be in line.117Bolt hole elongated or oversized. Replace Blade Carrier.117Locknut worn out. Replace Locknut.117Gearbox Overheating Low on lubricant Fill to level plug118Improper type lubricant. Replace with proper lubricant.118Excessive trash build-up around Remove trash.118gearbox.118Bearing or gears set up improperly. Consult your dealer.118Blades unable to cut that part of ground speed of tractor but keep118grass pressed down by path of engine running at full PTO rpm.118tractor tires. Cutting lower may help.118Dull Blades. Sharpen or replace blades.118Height of cutter lower at rear or See Cutting Height Instructions.118front.118Bent Shaft. Replace oil seal and shaft.118Shaft rough in oil seal area. Replace or repair shaft.118Oil seal installed wrong. Replace seal.118Oil seal not sealing in the housing. Replace seal or use a sealant on OD of seal.118Oil level too high. Drain oil to proper level.118Sand hole in casting. Replace castings or gearbox.118Gasket damaged. Replace gasket.118Bolts loose. Tighten bolts.118Excessively 540 RPM118Heavy Material. Reduce ground speed. Raise cutting118height.118Not using proper pin. Replace only with recommended shear118pin.118MAINTENANCE SECTION119Lubrication120Driveline Lubrication122SHEAR PIN YOKE LUBRICATION123BLADE SERVICING123BLADE SHARPENING123BLADE REMOVAL124BLADE CARRIER REMOVAL124BLADE CARRIER INSTALLATION124STORAGE1251. Thoroughly clean the cutter.1252. Lubricate the cutter as covered in Maintenance Section.1253. Tighten all bolts and pins to the recommended torque.1254. Check the cutter for worn or damaged parts. Make replacements immediately.1255. Store the cutter in a clean, dry place with the cutter housing resting on blocks.1256. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.125PROPER TORQUE FOR FASTENERS125GEARBOX SERVICE INSTRUCTIONS1261. Remove 6 capscrews (Ref.#16) from input shaft bearing housing (Ref. #13).1262. Tap around circumference of bearing housing (Ref. #13) to loosen housing and shims. Then (Ref. #9) pull complete shaft and housing assembly (See Fig. 8) out of main housing.1263. Remove 4 capscrews (Ref #18), break gasket loose, and then remove the bearing retainer cap (Ref #2).1264. Output shaft assembly must be removed from main housing by driving or pulling shaft out bottom end. NOTE: Once lower bearing ...1261. Seal Output Shaft1262. Cap, Bearing Retainer, (Output)1263. Gasket, Output, Cap1264. Bearing, Ball1265. Shaft, (Output Pinion)1266. Spacer, Bearing, (Output)1267. Snap Ring1268. Bearing, (Input Rear)1269. Shaft, (Input)12610. Gear (Input)12611. Snap Ring12612. Shim, Side Housing12613. Housing, Side or Input12614. Seal, Input12615. Housing, Main12616. Bolt, (3/8” x 1”)12617. Lockwasher (3/8”)12618. Bolt, (3/8” x 1-14”)12619. Plug, Pipe12620. Plug, Pipe (1/8” Oil Level)1265. The gearbox is now disassembled into four (4) sub-assemblies:1261. Input Shaft1262. Output shaft assembly1263. Lower bearing retainer assembly1264. Main housing assembly126Input Shaft1271. Remove snap ring (Ref. #11) and then remove bearing housing (Ref. #13) by holding end of shaft which does not have a cross hole or splines and tap opposite end of shaft on solid surface. Shock force will remove housing from bearing (Ref.#4).1272. Remove snap ring (Ref. #7) closest to bearing. Tap end of shaft as explained in Step 1 until bearing and gear drop off shaft.1273. Worn components can now be replaced and assembled in reverse order.1271. Install gear onto shaft as shown in Figure Mnt-R-0041. Note location of two snap ring grooves.1272. Install bearing on shaft.1273. Press oil seal flush with front side of bearing housing (See SEAL INSTALLATION RECOMMENDATION).1274. Lubricate ID of seal and insert shaft until bearing contacts housing. Press bearing into housing by hitting end of shaft. Onc...1271. Check Seal - for damage that may have occurred prior to installation. A sealing lip that is turned back, cut or otherwise damaged should be replaced.1272. Check Bore - to see that leading edge is deburred. A rounded corner or chamber should be provided.1273. Check Shaft - remove surface nicks, burrs and grooves and lubricate with a hard, fibrous grease. NOTE: Wrap plastic tape around irregular shaft surfaces such as splines to protect seal during assembly.1274. Use Correct Installation Tool - Always use pipe or tube with approximate same OD as seal and press seal by striking tube.1271. Install slotted nut (Ref 18, Mnt-R-0040) onto shaft and then tap shaft end on solid surface to remove lower bearing and spacer.1282. Remove snap ring (Ref #7) and then repeat above procedure to remove upper bearing.1281. Assembly of output shaft is accomplished in exact reverse order. Install bearing over shaft and press up against bottom end of gear. Install snap ring (Ref. #7 Mnt-R-0040).1282. Install spacer and lower bearing on shaft. NOTE: Bearing Spacer (Ref #6) may be two different lengths and each spacer requires a different bottom cap.1281. Remove old seal from cap and press in new seal. (See SEAL INSTALLATION RECOMMENDATIONS).128MAIN GEARBOX1291. Remove bearing (Ref. #8 Figure 8) from inside main housing. A special slide hammer puller (PROTO No. 4056) or equal may be re...129GEARBOX ASSEMBLY STEPS1291. Insert output shaft assembly into main housing and press into place. NOTE: Use pipe or tube with approximate same OD. as bearing and press into place by striking or pressing on tube.1292. Prelube lower bearing.1293. Place lower gasket in place and then carefully slide bearing retainer cap assembly down shaft.1294. Install bolts and lockwashers and torque to 40-50 ft. lbs.1291. Assemble three shims onto input shaft housing. Insert input shaft assembly into main housing by installing shaft end into bearing in main housing. It may be necessary to rotate shaft to align gear teeth so that housing will install completely.1292. Install washers and bolts and torque to 40-50 ft. lbs.1293. Gear backlash check procedure (Figure Mnt-R-0044). Install 1/2 x 3 capscrew through shear pin hole. Install flat washers to t...129SE4132ROTARY MOWER132SERVIS-RHINO130LIMITED WARRANTY1301. LIMITED WARRANTIES1301.01. Servis-Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purch...1301.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1301.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, neglig...1301.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1302. REMEDIES AND PROCEDURES.1302.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1302.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based.1302.03. Purchaser is responsible for returning the goods in question to the Dealer.1302.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:130(a) Repair or replace the defective goods or part(s) or130(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1302.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returni...1303. LIMITATION OF LIABILITY.1303.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1303.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1303.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTI...1303.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1304. MISCELLANEOUS.1304.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1304.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1304.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1304.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.130TO THE OWNER/OPERATOR/DEALER131RHINO®130Taille: 12 MoPages: 138Language: EnglishOuvrir le manuel
