American Standard 3121.016 Manuale Utente

Pagina di 5
730945-100 Rev. C
CHAMPION®4 FLUSHING SYSTEM TEN-YEAR WORRY-FREE DECADE™ LIMITED WARRANTY
For  this  warranty  to  become  effective,  the  accompanying  warranty  registration  card  and  proof  of  purchase  must  be  completed  and 
returned to the address on the warranty registration card within 30 days of purchase.
If inspection of this American Standard plumbing product, inclusive of china and all mechanical components, within ten years after its 
initial  purchase,  confirms  that  it  is  defective  in  materials  or  workmanship,  American  Standard  will  repair  or,  at  its  option,  exchange  the 
product for a similar model. 
This warranty
 does not apply to local building code compliance.  Since local building codes vary considerably, the purchaser of this 
product should check with a local building or plumbing contractor to insure local code compliance before installation.
This  warranty 
shall  be  void  if  the  product  has  been  moved  from  its  initial  place  of  installation;  if  it  has  been  subjected  to  faulty 
maintenance, abuse, misuse, accident or other damage; if it was not installed in accordance with American Standard's instructions; or if it 
has been modified in a manner inconsistent with the product as shipped by American Standard.
This warranty 
DOES NOT COVER any damage caused by the use of in-tank cleaners.
American Standard's option to repair or exchange the product under this warranty does not cover any labor or other costs of removal or 
installation, 
nor  shall  American  Standard  be  responsible  for  any  other  incidental  or  consequential  damages  attributable  to  a 
product defect or to the repair or exchange of a defective product, all of which are expressly excluded from this warranty. (Some 
states or provinces do not allow the exclusion or limitation of implied warranties, so this exclusion may not apply to you.)
This warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to 
province, in which case this warranty does not affect such statutory rights.
For service under this warranty, it is suggested that a claim be made through the contractor or dealer from or through whom the product 
was purchased, or that a service request (including a description of the product  model and of the defect) be sent  to the following address:
- 5 -
In the United States:
American Standard Inc.
P.O. Box 6820
Piscataway, New Jersey 08855
Attention: Director of  Consumer Affairs
For residents of the United States, warranty 
information may also be obtained by calling 
the following toll free number: (800) 442-1902
www.americanstandard-us.com
In Canada:
American Standard
2480 Stanfield Rd.  
Mississauga, Ontario 
Canada L4Y 1S2
Toll Free:  (800) 387-0369
www.americanstandard.ca
In Mexico:
Customer Service Manager 
Ideal Standard, S.A. de C.V.
Via Morelos #330
Col. Santa Clara
Ecatepec 55540 Edo. Mexico
www.americanstandard.com.mx
Does not flush
Poor or sluggish flush
Toilet leaks
Toilet does not shut off
a.  Water supply valve closed.
b.  Supply line blocked.
c.  Flush valve chain too loose or disconnected.
d.  Sand or debris lodged in water control.
a. Bowl water level too low.
b.  Supply valve partly closed.
c.  Partially clogged trapway and/or drain pipe and/or vent.
d.  Supply pressure too low.
e.  Flush valve chain too tight, holding flush valve open.
a.  Poor supply line connection.
b.  Poor bowl to tank/floor connection.
a.  Flush valve seal leaking or deformed.
b.  Sand or debris lodged in water control.
a.  Open valve and allow water to fill tank.
b.  Shut off water supply, disconnect supply line and inspect all         
gaskets and washers. Reassemble. Also, see Fluidmaster  
     
maintenance. (see Step 14)
c.  Readjust chain length as required.
d.  Shut off water supply. Remove cap and clean as per Step 14.
a.  Check that refill tube is connected to water control and  
     
inserted into tank overflow without being kinked or damaged.  
     
(see Step 13a)
b.  Open supply valve fully. Be sure that proper supply tube size       
is used.
c.  Remove obstruction. Consult a plumber if necessary.
d.  Normal supply pressure must be at least 20 psi.
e.  Readjust chain length as needed. Review Step 10.
a.  Review Step 9 of installation procedure.
b.  Review Step 4 through 7 of installation procedure.
a.  Clean debris from seal surface. Replace flush valve seal as        
needed. (see Step 13)
b.  Shut off water supply. Remove cap and clean as per Step 14.
TROUBLESHOOTING GUIDE
PROBLEM
POSSIBLE CAUSE
CORRECTIVE ACTION
1
   
REMOVE OLD TOILET
a. 
Close toilet supply valve and flush tank completely.  Towel or sponge remaining water from tank and bowl.
b. 
Disconnect and remove supply line.  NOTE: If replacing valve, first shut off main water supply!
c. 
Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.
d. 
Remove closet bolts from flange and clean away old wax, putty, etc. from base area.
 
NOTE:  Mounting surface must be clean and level
 before new toilet is installed!
INSTALL CLOSET BOLTS
Install closet bolts in flange channel, turn 90°, and slide 
     into place 6" (152 mm) apart and parallel to wall.
3
2
CLOSET FLANGE
CLOSET BOLTS
730945-100 Rev. C
730945-100 Rev. C
730945-100 Rev. C
730945-100 Rev. C
   
CAUTION:  PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!
P r o d u c t   n a m e s   l i s t e d   h e r e i n   a r e   t r a d e m a r k s   o f   A m e r i c a n   S t a n d a r d   I n c .
©   A m e r i c a n   S t a n d a r d   I n c .   2 0 0 7
 
!
NOTE:  Pictures may not exactly define contour of china and components.
WAX RING
SEALANT
5
4
INSTALL WAX SEAL
Invert toilet on floor (cushion to prevent damage), and 
install wax ring evenly around waste flange (horn), with 
tapered end of ring facing toilet.  Apply a thin bead of 
sealant around toilet base.
POSITION TOILET ON FLANGE
a.  Unplug floor waste opening and install toilet on closet flange so bolts project
 
through mounting holes.
b.  Loosely install retainer washers and nuts. Side of washers marked "THIS
 
SIDE UP" must face up!
- 2 -
- 4 -
S
A
V
E
 
F
O
R
 
F
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U
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U
S
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INSTALLATION INSTRUCTIONS
CARE AND MAINTENANCE
Skyline Champion®4 2-piece Toilets
Thank you  for selecting American Standard - the benchmark of fine quality for over 100 years.  
To ensure this product is installed properly, please read these instructions carefully before you begin. 
(Certain installations may require professional help.) Also be sure your installation conforms to local codes.
RECOMMENDED TOOLS AND MATERIALS
Putty Knife   
Regular Screwdriver  
    Adjustable Wrench    
Sealant 
Hacksaw 
 
Wax Ring/Gasket   
 
Flexible Supply Tube 
1/2" Deep Well Nut Driver or
Closet Bolts   
Tape Measure 
 
 
Carpenters Level    
Deep Well Socket Wrench
Recommended fitting type for back-to-back installations.
D
epending upon your plumbing and venting conditions, the flow from 
the  Champion  in  a  back-to-back  installation  may  create  a  vacuum  on 
the  system  and  draw  water  from  the  opposing  bowl.    The  National 
Standards  Plumbing  Code  prohibits  the  use  of  a  cross  fitting  for 
drainage  as  throw  over  is  possible.    The  code  does  approve  a 
directional  "Y"  style  fitting  with  proper  venting  to  direct  the  water 
downward and away from the other toilet.
NOTE: BACK-TO-BACK INSTALLATION
CLOSET
BOLT
NUT
TAPERED
WASHER
 FLANGE
MANIFOLD INSIDE WATERWAY - DO NOT REMOVE 
 
6
INSTALL TOILET
a.  Position toilet squarely to wall and, with a rocking motion, 
press bowl down fully on wax ring and flange. Alternately 
tighten nuts until toilet is firmly seated on floor.
CAUTION: 
DO NOT OVERTIGHTEN NUTS
OR BASE MAY BE DAMAGED!
b.  Install caps on washers. 
 
(If necessary, cut bolt height to size before installing caps.)  
c.  Smooth off the bead of sealant around base. 
 
Remove excess sealant.
!
CLOSET BOLT
NUT
WASHER
BOLT CAP
9a
Before continuing, determine the type of water supply connection you have from the chart below and use the appropriate assembly parts 
required to properly reconnect the water supply. DO NOT use plumber's putty to seal these fittings.
CAUTION: DO NOT USE 
CONE WASHER WITH 
PLASTIC SUPPLY LINE.
CAUTION: Overtightening of 
LOCK NUT or COUPLING NUT 
could result in breakage and 
potential flooding.
 
These parts must be used as 
illustrated to insure water-tight 
connection. Use of existing coupling 
nut may result in water leakage. 
Water supply tube or pipe must 
extend at least 1/2" inside threaded 
shank of valve (does not apply to 
flanged tubing).
Use existing 
coupling nut 
and washer.
Use existing spiral cone 
washer. Fluidmaster 
cone washer may not 
seal completely on 
spiral type supply line.
Captive cone 
washers already 
included. No 
additional washers 
needed.
METAL/COPPER
FLARED TUBING
METAL FLANGED
TUBING
METAL SPIRAL
TUBING
VINYL/BRAIDED
CONNECTOR
LOCK NUT
LOCK NUT
LOCK NUT
LOCK NUT
COUPLING
NUT
COUPLING
NUT
EXISTING
COUPLING
NUT
COUPLING
NUT
WATER
SHUT-OFF
WATER
SHUT-OFF
WATER
SHUT-OFF
WATER
SHUT-OFF
CONE
WASHER
EXISTING
CONE
WASHER
EXISTING
WASHER
INSTALL TANK
a.  Install large rubber gasket over threaded outlet on bottom of tank and lower tank 
onto bowl so that tapered end of gasket fits evenly into bowl water inlet opening, 
and tank mounting bolts go through mounting holes. Secure with metal 
washer/nuts.
b.  With tank parallel to wall, alternately tighten hex nuts until tank is snugged down 
evenly against bowl surface. 
Recommended tool:  Deep socket tool included in tank kit.
!
CAUTION:
7
8
INSTALL TOILET SEAT Install toilet seat in accordance with manufacturer's directions.
DO NOT OVERTIGHTEN NUTS MORE 
THAN REQUIRED FOR A SNUG FIT! 
DO NOT SPIN BOLTS WITH SCREWDRIVER
RUBBER 
GASKET
TANK MTG.
BOLTS PRE-
INSTALLED
WASHER/NUT
CLOSET FLANGE
14
IMPORTANT: Always clear sand 
and rust from system. Make sure 
water supply is off. Remove valve TOP 
by lifting arm and rotating top and arm 
1/8 turn counterclockwise, pressing down 
slightly on cap.
While holding a container over 
the uncapped VALVE to 
prevent splashing, turn water 
supply on and off a few times. 
Leave water supply off.
Replace TOP by engaging lugs and 
rotating 1/8 turn clockwise. MAKE 
CERTAIN TIP IS TURNED TO THE 
LOCKED POSITION. VALVE MAY NOT 
TURN ON IF TOP IS NOT FULLY 
TURNED TO THE LOCKED POSITION.
For troubleshooting information please contact:
Manufacturer's First Year Fill Valve Warranty:
TROUBLESHOOTING FILL VALVE
IF FILL VALVE SHUTS OFF BUT CONTINUES TO LEAK SLOWLY, repeat Step 14.
IF FILL VALVE TURNS OFF AND ON DURING PERIODS OF NON-USE, it is a signal you are wasting water because:
• The end of the refill tube is inserted into overflow pipe, below water level in tank. Attach refill tube to overflow pipe using "S" clip provided.
•  The flush valve is leaking because it's worn, dirty or misaligned (replace seal or flush valve).
IF FILL VALVE WON'T TURN ON OR SHUT OFF or REFILL OF TANK WATER IS SLOW after valve has been in use for some time, Fluidmaster 
Model 242 Replacement Seal may be needed.
©  2001 Fluidmaster, Inc.
®  Registered trademark of Fluidmaster, Inc.
GUARANTEE: This Fluidmaster product is guaranteed to be free from defective materials and workmanship for a period of one year. Units returned to 
Fluidmaster will be replaced without charge.
Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster shall not be responsible or liable for any damages 
caused by products used with Fluidmaster valves that were not manufactured by Fluidmaster, Inc. 
See next page for American Standard Ten-Year 
"Worry-Free Decade" Limited Warranty.
30800 Rancho Viejo Road
San Juan Capistrano, CA 92675
(949) 728-2000  (800) 631-2011
www.fluidmaster.com
REPAIR PARTS LIST
NOTE: "XXX" represents color or trim finish options. Specify when ordering.
Repair parts are determined by toilet tank number which can be found marked inside tank.
PART NO.
DESCRIPTION
738922-XXX0A
034783-XXX0A
738565-424-0070A
7301111-0070A
3174.002-0070A
738985-0070A
738570-1010A
738756-0070A
735115-400-XXX
072989-0070A
SKYLINE CHAMPION®4 TRIP LEVER 
BOLT CAP KIT (INCL TWO COVERS & WASHERS) 
CHAMPION®4 FLUIDMASTER 400A VALVE
CHAMPION®4 FLUSH VALVE SEAL KIT
CHAMPION®4 FLUSH VALVE ASSEMBLY
CHAMPION®4 CLEVIS PIN ASSEMBLY
CHAMPION®4 PVC REFILL TUBE
CHAMPION®4 TANK TO COUPLING KIT #241
SKYLINE CHAMPION®4 TANK COVER
CLIP FOR REFILL TUBE
MODEL
A
B
C
D
DIMENSIONS
2067.014 Elongated
Right Height™
2-pc Toilet
2112.014 Round Front 
Normal Height
2-pc Toilet
18-1/2"
470mm
16-1/2"
419mm
30-3/8"
772mm
34-3/8"
873mm
16-1/2"
419mm
15-1/4"
387mm
28-3/8"
721mm
33-1/8"
841mm
2219.014 Elongated 
Normal Height  
2-pc Toilet
18-1/2"
470mm
15-1/4"
387mm
30-3/8"
772mm
33-1/8"
841mm
ROUGHING-IN DIMENSIONS: Right Height™ Elongated Two Piece Toilet
 
 
                   Normal Height Round Front Two Piece Toilet
 
 
                   Normal Height Elongated Two Piece Toilet
FINISHED WALL
19mm ± 6mm
(1 ± 1/4)
B
FINISHED 
FLOOR
305mm
(12)
C
C/L OF OUTLET
8
3
m
m
(3
-1
/4
)
235mm
(9-1/4)
A
C/L OF SEAT POST HOLES
140mm (5-1/2 CENTERS)
362mm
(14-1/4)
264mm
(10-3/8)
16mm
(5/8)
D
498mm
(19-5/8)
SUPPLY
AS
REQ'D
254mm
(10)
152mm
(6)
254mm
(10)
356mm
(14)
*
2067.014  Right Height™ Elongated: 3225.016 Bowl and 4077.014 Tank
2112.014 Round Front: 3110.016 Bowl and 4077.014 Tank
2219.014  Elongated: 3121.016 Bowl and 4077.014 Tank 
10
9b
ADJUSTMENTS
  
a. Adjust water level. Water level should be adjusted to level indicated in  
    tank by adjusting float cup. See Step 11 for water level adjustment method.
        
IMPORTANT:
b. If bowl fails to siphon, an adjustment may be required with the lift chain. 
    Simply remove the bead chain from the retainment clip (see Fig. 10A)  
    and take up slack on the chain, and reinsert on lift rod. Make sure the chain 
    is not too taught. 
With correct washers in 
place (see Step 9a), 
tighten COUPLING NUT 
1/4 turn beyond hand tight. 
DO NOT OVERTIGHTEN.
11
1.   Turn off water supply and flush toilet to empty tank.
2.   Disconnect chain from trip lever by removing hair pin cotter  
      and clevis pin.
3.   Parially lift and support piston bottom with one hand.
4.   Remove thumbscrew by turning counter-clockwise.
5.   Remove piston top and gasket.
6.   Replace gasket with new gasket.
7.   Reverse procedure, turn thumbscrew until 2 clicks are felt.
TROUBLE SHOOTING FLUSH VALVE
SEAL REPLACEMENT
:
NOTE: DO NOT ADD ANY FOREIGN MATERIALS TO THE SEALING SURFACE.
13
13a
REFILL TUBE REPLACEMENT:
12
When cleaning your toilet, wash it with mild, soapy water, rinse 
thoroughly with clear water and dry with a soft cloth.  
WARNING:
 Do not use in-tank cleaners. These products 
can seriously damage fittings in the tank. This damage can 
cause leakage and property damage.
American Standard shall not be responsible or liable for 
any damage caused by the use of in-tank cleaners. 
CARE AND CLEANING
!
Turn on water supply. 
Submerge the FLOAT 
CUP under the water for 
30 seconds. Adjust the 
water to desired level by 
turning WATER LEVEL 
ADJUSTMENT ROD 
and moving FLOAT 
CUP up or down.
Diagram 1
TANK
LEVER
REFILL
TUBE
TOP
ARM NIPPLE
PARTS FOR WATER
CONNECTION
(SEE STEP 9)
CONE WASHER
VALVE
BODY
THREADED
SHANK
SHANK
WASHER
COUPLING NUT
(HAND TIGHT ONLY)
FILL
VALVE
FLOAT
CUP
CRITICAL LEVEL
MARK ("C.L.")
MUST BE
1" ABOVE
OVERFLOW PIPE
ADJUSTABLE
HEIGHT
LOCK NUT
Fig. 10A
WATER LEVEL 
ADJUSTMENT 
ROD
Locate bottom portion of
hose clip to vent tube at 
location as shown.
THUMBSCREW
PISTON TOP
PISTON BOTTOM
GASKET
HAIR PIN
COTTER
LIFT ARM
FIRST