J. T. Eaton LCX9000 Manuale Utente

Pagina di 128
 
LCX9000 Liquid-Cooled Drives User Manual
 
MN04005001E
 
 
 
For more information visit: 
 
www.EatonElectrical.com
 
iii
 
January 2007
 
List of Figures
 
Figure 1-1: Liquid-Cooled Drive Principal Block Diagram  . . . . . . . . . . . . . . . . . . . . . . . . .
1-5
Figure 2-1: Lifting Points for Drives Consisting of One Module (Left) 
and Several Modules  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
Figure 2-2: LCX9000 Liquid-Cooled Drive, CH3   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
Figure 2-3: LCX9000 Liquid-Cooled Drive, CH4   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3
Figure 2-4: LCX9000 Liquid-Cooled Drive, CH5   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3
Figure 2-5: LCX9000 Liquid-Cooled Drive, CH61   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4
Figure 2-6: LCX9000 Liquid-Cooled Drive, CH72   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4
Figure 2-7: Drive Mounted Inside Mounting Bracket  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5
Figure 2-8: LCX9000 Liquid-Cooled Drive with Mounting Bracket, CH63 . . . . . . . . . . . . .
2-6
Figure 2-9: LCX9000 Liquid-Cooled Drive, CH74, IP00  . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7
Figure 2-10: Example of Cooling System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-10
Figure 2-11: Example PI-Diagram of Cooling System and Connections   . . . . . . . . . . . . .
2-11
Figure 2-12: Safe Operating Conditions in Relation to Condensation  . . . . . . . . . . . . . . .
2-13
Figure 2-13: Aluminum Hose Adapters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-14
Figure 2-14: External Thread of Hose Adapter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-14
Figure 2-15: Pressure Loss — CH6x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-15
Figure 2-16: Pressure Loss — CH7x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-16
Figure 2-17: Flow Switch: Hose Connection, Fast Connector (Electrical), 
Fast Connector Lock Screw, Cable Seal and Clamp   . . . . . . . . . . . . . . . . . . . . . . . . . .
2-17
Figure 2-18: Direction of Coolant Circulation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-18
Figure 2-19: Example of Input Chokes for Liquid-Cooled Sizes Up to 62A   . . . . . . . . . . .
2-21
Figure 2-20: Example of Input Chokes for Liquid-Cooled 
Sizes 87 – 145A and 590A   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-21
Figure 2-21: Example of Input Chokes for Liquid-Cooled Sizes 261 – 1150A . . . . . . . . . .
2-23
Figure 3-1: Maximum Terminal Stresses   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-8
Figure 3-2: Installation Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-9
Figure 3-3: Grounding Terminal on Mounting Plate   . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-10
Figure 4-1: Control Board  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
Figure 4-2: Basic and Option Board Connections of the Control Board  . . . . . . . . . . . . . .
4-2
Figure 4-3: Drives Connected in Parallel  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2
Figure 4-4: Connection of Control Board Cable from the Power Board 
WRONG: Terminal J1 (Upper)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3
Figure 4-5: Connection of Control Board Cable from the Power Board
CORRECT: Terminal J2 (Lower)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4
Figure 4-6: I/O Terminals of the Two Basic Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4
Figure 4-7: General Wiring Diagram of the Basic I/O Board (OPT-A9)  . . . . . . . . . . . . . . .
4-5
Figure 4-8: General Wiring Diagram of the Basic Relay Board (OPT-A2)  . . . . . . . . . . . . .
4-5
Figure 4-9: Galvanic Isolation Barriers   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-6
Figure 4-10: Positive/Negative Logic  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-8
Figure 4-11: Jumper Blocks on OPT-A9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-8
Figure 4-12: Jumper Selection for OPT-A9  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-9
Figure 4-13: Control Unit Mounting Box  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-10
Figure 4-14: Control Unit Installed into the Mounting Box; 
Left: Front; Right: Back  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-10
Figure 4-15: Terminals and Connections between ASIC and Driver Board
(CH61, CH62 and CH72)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-14
Figure 4-16: Terminals and Connections between ASIC and 
Driver Board (CH63)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-15
Figure 4-17: Terminals and Connections between ASIC and Driver Boards 
(CH64 and CH74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-16