husaberg '04 Manuale Proprietario
TABLE OF CONTENTS
- 1 -
ENGLISH
Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Important limited warranty and limited guarantee
information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . .5
Chassis number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Engine-Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Engine-Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
OPERATION INSTRUMENTS . . . . . . . . . . . . . . . . . . . . . .6
Clutch lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Hand decompression lever . . . . . . . . . . . . . . . . . . . . .6
Hand brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Short circuit button . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Combination switch . . . . . . . . . . . . . . . . . . . . . . . . . .7
Flasher switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Ignition lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Headlamp switch (USA) . . . . . . . . . . . . . . . . . . . . . . .7
Indicator lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Starter button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Emergency OFF switch (Australia) . . . . . . . . . . . . . . . .8
Electronic speedometer . . . . . . . . . . . . . . . . . . . . . . .8
Tripmaster-switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Setting the clock . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Activating/deactivating the display modes . . . . . . .13
Kilometers or miles . . . . . . . . . . . . . . . . . . . . . . . . . .14
Filler cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Fuel taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Hot start device . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Shift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Kickstarter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Foot brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Side stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Compression damping of fork . . . . . . . . . . . . . . . . . .17
Rebound damping of fork . . . . . . . . . . . . . . . . . . . .17
Damping action during compression of shock absorber 18
Rebound damping of shock absorber . . . . . . . . . . .19
Steering lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Hand decompression lever . . . . . . . . . . . . . . . . . . . . .6
Hand brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Short circuit button . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Combination switch . . . . . . . . . . . . . . . . . . . . . . . . . .7
Flasher switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Ignition lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Headlamp switch (USA) . . . . . . . . . . . . . . . . . . . . . . .7
Indicator lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Starter button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Emergency OFF switch (Australia) . . . . . . . . . . . . . . . .8
Electronic speedometer . . . . . . . . . . . . . . . . . . . . . . .8
Tripmaster-switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Setting the clock . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Activating/deactivating the display modes . . . . . . .13
Kilometers or miles . . . . . . . . . . . . . . . . . . . . . . . . . .14
Filler cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Fuel taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Hot start device . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Shift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Kickstarter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Foot brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Side stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Compression damping of fork . . . . . . . . . . . . . . . . . .17
Rebound damping of fork . . . . . . . . . . . . . . . . . . . .17
Damping action during compression of shock absorber 18
Rebound damping of shock absorber . . . . . . . . . . .19
Steering lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE .20
Instructions for initial operation . . . . . . . . . . . . . . . .20
Running in the Husaberg models . . . . . . . . . . . . . . .20
Running in the Husaberg models . . . . . . . . . . . . . . .20
DRIVING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .21
Check the following before each start . . . . . . . . . . .21
Starting when the engine is cold . . . . . . . . . . . . . . .22
Starting when the engine is warm . . . . . . . . . . . . . .22
What to do when the engine is “flooded” . . . . . . . .22
Starting off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Shifting/Riding . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Stopping and parking . . . . . . . . . . . . . . . . . . . . . . . .24
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Starting when the engine is cold . . . . . . . . . . . . . . .22
Starting when the engine is warm . . . . . . . . . . . . . .22
What to do when the engine is “flooded” . . . . . . . .22
Starting off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Shifting/Riding . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Stopping and parking . . . . . . . . . . . . . . . . . . . . . . . .24
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
PERIODIC MAINTENANCE SCHEDULE 2004 . . . . . . . .26
MAINTENANCE WORK ON CHASSIS AND ENGINE . .30
Checking and adjusting the steering head bearing .30
Breather plug front fork . . . . . . . . . . . . . . . . . . . . . .31
Cleaning the dust sleeves of the telescopic fork . . .31
Basic suspension setup for the weight of the driver .32
Checking the shock absorber and spring . . . . . . . . .32
Determining the static sag of the shock absorber . .32
Determining the riding sag of the shock absorber .32
Checking the basic setup of the telescopic fork . . .33
Changing the spring preload on the telescopic fork 33
Breather plug front fork . . . . . . . . . . . . . . . . . . . . . .31
Cleaning the dust sleeves of the telescopic fork . . .31
Basic suspension setup for the weight of the driver .32
Checking the shock absorber and spring . . . . . . . . .32
Determining the static sag of the shock absorber . .32
Determining the riding sag of the shock absorber .32
Checking the basic setup of the telescopic fork . . .33
Changing the spring preload on the telescopic fork 33
Page
Replacing fork springs . . . . . . . . . . . . . . . . . . . . . . .33
How to change the handlebar position . . . . . . . . . .34
Changing the spring preloading of the shock absorber .34
Check chain tension . . . . . . . . . . . . . . . . . . . . . . . . .35
Correct chain tension . . . . . . . . . . . . . . . . . . . . . . . .35
Chain maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .36
Chain wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
General information about Husaberg disc brakes . .37
Changing the basic position the hand brake lever (FC, FE) 38
Changing the basic position the hand brake lever (FS) . . .38
Checking the brake fluid level - front brake . . . . . . .38
Refilling the front brake fluid reservoir . . . . . . . . . . .38
Checking the front brake pads . . . . . . . . . . . . . . . . .39
Replacing the front brake pads (FC/FE) . . . . . . . . . .39
Replacing the front brake pads (FS) . . . . . . . . . . . . .39
Changing the basic position of the foot brake pedal 40
Check the rear brake fluid level . . . . . . . . . . . . . . . .40
Refilling the rear brake fluid reservoir . . . . . . . . . . . .40
Checking the rear brake pads . . . . . . . . . . . . . . . . .41
Replacing the rear brake pads . . . . . . . . . . . . . . . . .41
Dismounting and mounting the front wheel . . . . . .42
Dismounting and mounting the rear wheel . . . . . . .43
Checking the shock absorption rubbers in the rear hub .44
Checking spoke tension . . . . . . . . . . . . . . . . . . . . . .44
Tires, air pressure . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Check/set distance of the magnetic sensor . . . . . . .45
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Charging the battery . . . . . . . . . . . . . . . . . . . . . . . .46
Fuse (FE/FS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Replacing headlight lamp/parking light lamp . . . . .47
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Checking the coolant level . . . . . . . . . . . . . . . . . . . .48
Bleeding the cooling system . . . . . . . . . . . . . . . . . .49
Replacing the glassfiber yarn packing of the silencer .49
Cleaning the spark arrester . . . . . . . . . . . . . . . . . . .49
Cleaning the air filter . . . . . . . . . . . . . . . . . . . . . . . .50
Checking the adjustment of the hand decompression
release cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Adjusting the throttle cables . . . . . . . . . . . . . . . . . .50
Changing the original position of the clutch lever . .51
Checking the oil level of the hydraulic clutch . . . . . .51
Bleeding of the hydraulic clutch . . . . . . . . . . . . . . . .51
Carburetor – Adjust idling . . . . . . . . . . . . . . . . . . . .52
Basic information on carburetor wear . . . . . . . . . . .52
Adjusting the mixture control screw . . . . . . . . . . . . .52
Checking the float level (float height) . . . . . . . . . . .53
Draining the float chamber of the carburetor . . . . .53
Oil Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Checking the engine oil level . . . . . . . . . . . . . . . . . .54
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Changing the engine oil . . . . . . . . . . . . . . . . . . . . . .54
Cleaning the oil screen . . . . . . . . . . . . . . . . . . . . . . .54
Changing the oil filter . . . . . . . . . . . . . . . . . . . . . . . .55
How to change the handlebar position . . . . . . . . . .34
Changing the spring preloading of the shock absorber .34
Check chain tension . . . . . . . . . . . . . . . . . . . . . . . . .35
Correct chain tension . . . . . . . . . . . . . . . . . . . . . . . .35
Chain maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .36
Chain wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
General information about Husaberg disc brakes . .37
Changing the basic position the hand brake lever (FC, FE) 38
Changing the basic position the hand brake lever (FS) . . .38
Checking the brake fluid level - front brake . . . . . . .38
Refilling the front brake fluid reservoir . . . . . . . . . . .38
Checking the front brake pads . . . . . . . . . . . . . . . . .39
Replacing the front brake pads (FC/FE) . . . . . . . . . .39
Replacing the front brake pads (FS) . . . . . . . . . . . . .39
Changing the basic position of the foot brake pedal 40
Check the rear brake fluid level . . . . . . . . . . . . . . . .40
Refilling the rear brake fluid reservoir . . . . . . . . . . . .40
Checking the rear brake pads . . . . . . . . . . . . . . . . .41
Replacing the rear brake pads . . . . . . . . . . . . . . . . .41
Dismounting and mounting the front wheel . . . . . .42
Dismounting and mounting the rear wheel . . . . . . .43
Checking the shock absorption rubbers in the rear hub .44
Checking spoke tension . . . . . . . . . . . . . . . . . . . . . .44
Tires, air pressure . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Check/set distance of the magnetic sensor . . . . . . .45
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Charging the battery . . . . . . . . . . . . . . . . . . . . . . . .46
Fuse (FE/FS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Replacing headlight lamp/parking light lamp . . . . .47
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Checking the coolant level . . . . . . . . . . . . . . . . . . . .48
Bleeding the cooling system . . . . . . . . . . . . . . . . . .49
Replacing the glassfiber yarn packing of the silencer .49
Cleaning the spark arrester . . . . . . . . . . . . . . . . . . .49
Cleaning the air filter . . . . . . . . . . . . . . . . . . . . . . . .50
Checking the adjustment of the hand decompression
release cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Adjusting the throttle cables . . . . . . . . . . . . . . . . . .50
Changing the original position of the clutch lever . .51
Checking the oil level of the hydraulic clutch . . . . . .51
Bleeding of the hydraulic clutch . . . . . . . . . . . . . . . .51
Carburetor – Adjust idling . . . . . . . . . . . . . . . . . . . .52
Basic information on carburetor wear . . . . . . . . . . .52
Adjusting the mixture control screw . . . . . . . . . . . . .52
Checking the float level (float height) . . . . . . . . . . .53
Draining the float chamber of the carburetor . . . . .53
Oil Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Checking the engine oil level . . . . . . . . . . . . . . . . . .54
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Changing the engine oil . . . . . . . . . . . . . . . . . . . . . .54
Cleaning the oil screen . . . . . . . . . . . . . . . . . . . . . . .54
Changing the oil filter . . . . . . . . . . . . . . . . . . . . . . . .55
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . .56
CLEANING, CONSERVATION, STORAGE . . . . . . . . . .58
TECHNICAL DATA - ENGINE . . . . . . . . . . . . . . . . . . . .59
TECHNICAL DATA - CHASSIS . . . . . . . . . . . . . . . . . . . .61
HEAD WORD INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . .64
WIRING DIAGRAMM . . . . . . . . . . . . . . . . . . . . .Appendix