Utica Boilers UB90-200 Istruzione Sull'Installazione

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Annual Shut Down Procedure (End Of Each Heating 
Season)
1. 
Follow the instructions in “WHAT TO DO IF YOU SMELL 
GAS” on page 29.
2. 
If heating system is to remain out of service during 
freezing weather, and does not contain antifreeze, 
drain system completely. If boiler will be exposed 
to freezing temperatures, drain condensate lines. 
Otherwise, do not drain system or boiler.
Annual Examination And Cleaning Of Boiler 
Components
1. 
Examine flue passages. Remove blower assembly from 
casting. Follow procedure for examining and cleaning 
burner is described below.
Any buildup of sediment or aluminum oxide (white powdery 
or flaky substance) in flue passages must be cleaned as 
follows:
A.  Remove jacket front and top panels.
B.  Confirm manual gas valve is closed and disconnect 
gas line to gas valve at union.
C.  Disconnect wires to gas valve and igniter.
D.  Remove air inlet assembly from gas valve.
E.  Loosen, do not remove five nuts attaching blower 
adapter assembly to boiler.
F.  Remove two igniter screws. Carefully remove 
igniter. Do not touch igniter element with your 
fingers or hands as oils or debris will cause 
premature failure.
G.  Remove five nuts and blower adapter assembly. 
Remove burner and gaskets.
H.  Aluminum oxide deposits are water soluble and 
may be rinsed away with spraying or running 
water.
I.  Use flexible handle nylon brush to loosen sediment 
and aluminum oxide on all exposed heating 
surfaces of boiler. Take care brush does not get 
stuck in heat exchanger.
J.  After brushing and rinsing, remove any remaining 
loosened sediment using vacuum with snorkel 
attachment.
K.  Inspect burner for foreign matter in flame ports 
or inside burner. Remove any foreign matter by 
blowing with compressed air or vacuuming.
L.  Install burner and gaskets. Position blower adapter 
assembly over studs. Install five nuts, do not 
tighten. Install igniter and igniter gasket and fasten 
with two screws. Do not touch igniter element with 
your fingers or hands as oils or debris will cause 
premature failure. Tighten five nuts holding blower 
adapter assembly.
M.  Connect gas line to gas valve; air inlet assembly 
to gas valve (using 2” x 1½” flexible coupling); 
pressure switch hose to gas valve and air inlet 
assembly; 2” flexible coupling to boiler exhaust 
port; igniter wires; and gas valve wires.
2. 
Visually inspect condensate trap. Clean out any visible 
foreign material or debris from condensate lines as 
described below.
A.  Inspect for sediment or blockage.
B.  Flush out with water or vacuum.
C.  Follow instructions in “Near Boiler Piping” on page 
8,
 
for filling condensate trap with water. 
3. 
Inspect flue connector using following steps. 
A.  Loosen clamp on draft inducer end of 2” flexible 
coupling connecting vent tee to exhaust port.
B.  Inspect interior of vent tee. Clean any buildup of 
sediment on inside surface.
C.  Connect 2” flexible coupling to draft inducer outlet. 
16 - MAINTENANCE AND CLEANING
DANGER
Before servicing, turn off electrical power to boiler 
at service switch. Close manual gas valve to turn 
gas supply OFF to boiler. Failure to comply will result 
in death or serious injury.
!
  
NOTICE
Perform regular service and maintenance by 
qualified service agency at least once every 12 
months to assure safe, trouble free operation and 
maximum efficiency.
NOTICE
Verify proper operation after servicing.
 WARNING
Following service procedures must be performed 
by qualified service agent. Boiler owner shall not 
attempt these steps. Failure to do so could result in 
death or serious injury.
!