Manuale UtenteSommarioRX961OPERATOR’S MANUAL1ALAMO INDUSTRIAL®1To the Owner/Operator/Dealer2ROTARY CUTTER1Alamo Industrial Division is willing to provide4one (1) AEM Mower Safety Practices Video4Table Of Contents5General Safety Instructions and Practices10Operator Safety Instructions and Practices11Equipment Operation Safety Instructions and Practices13Connecting or Disconnectin Implement Safety Instructions and Practices19Transporting Safety Instructions and Practices20Maintenance and Service Safety Instructions and Practices22Storage and Parking Safety Instructions and Practices24Concluding Safety Instructions and Practices24Decal Location - Lift Model25SAFETY SECTION91. D389 1 Multi Hazard Rotary Mowers262. D388 1 Multi Hazard Driveline263. D401** 1 1000 RPM264. 00756004 3 D/L Shield Missing. Do Not Operate265. 00756005* 1 Rotating D/L Entanglement266. D137 1 CCW Blade Rotation267. D138 1 CW Blade Rotation268. 00771283 3 5 Year Gearbox Warranty269. 00757139 2 Alamo Industrial2610. 02960766 4 Alamo Industrial)2611. 2 RX962612. 03200347 * SMV Sign2613. nfs 1 Serial Number Plate2614. D385 2 Replace Blades in Pairs2615. 02925100 1 Use Genuine Alamo Industrial Parts2616. 1458392 2 Red Reflectors2617. 1458393 2 Amber Reflectors2618. 00776031 1 Canister, Operator’s Manual2619. 00778586C 1 Operator’s Manual2620. 10058000 3 Bolt2621. 00024100 6 Flatwasher2622. 02959924 3 Locknut2623. D454 1 Crushing Hazard (Under Deck)26Decal Location - Pull Model271. D389 1 Multi Hazard Rotary Mowers282. D390 1 Multi Hazard283. D388 1 Multi Hazard Driveline284. D401** 1 1000 RPM285. 00756004 3 D/L Shield Missing. Do Not Operate286. 00756005* 1 Rotating D/L Entanglement287. D137 1 CCW Blade Rotation288. D138 1 CW Blade Rotation289. 00771283 3 5 Year Gearbox Warranty2810. 00757139 2 Alamo Industrial2811. 02960766 4 Alamo Industrial)2812. 2 RX962813. 03200347 * SMV Sign2814. nfs 1 Serial Number Plate2815. D385 2 Replace Blades in Pairs2816. 02925100 1 Use Genuine Alamo Industrial Parts2817. 1458392 2 Red Reflectors2818. 1458393 2 Amber Reflectors2819. 00776031 1 Canister, Operator’s Manual2820. 00778586C 1 Operator’s Manual2821. 10058000 3 Bolt2822. 00024100 6 Flatwasher2823. 02959924 3 Locknut28Decal Description29Federal Laws and Regulations36INTRODUCTION SECTION81DEALER SET-UP INSTRUCTIONS86A-FRAME ASSEMBLY-LIFT TYPE861. Insert bushing (15) into lower end of each A-Frame half (1 & 2). Position each A-Frame half inside Mainframe Lug. Install bolt (19) with Flatwasher (20) through bushing (15) in A-Frame half (1 & 2) and hole in inside Mainframe lug. Install locknut...862. Install bushing (6) between braces (3) through top rear hole of A-Frame and insert bolt (12), flatwasher (20) and locknut (10). Install Driveline Holder Bracket (22) to left A-Frame (2) with bolt (17) and locknut (18).863. Install bushing (21) between A-Frame halves (1 & 2) and insert bolt (13) and locknut (14). Then attach braces (3) and brace (7) by installing bushings (15) through brace (7), and install bolt (9) and locknut (10) through braces (3) and brace (7). ...864. Install brace support (7) to the rear lugs on the Mainframe with pivot pin (8) and retain with bolt (17) and locknut (10). FIGURE Asm-R-028286TAILWHEEL ASSEMBLY - LIFT871. Attach Bracket (3) into Support Beam (8) and attach to Frame Assembly with Bolts (4) & Locknuts (5).872. Slide the Beam Weldment (2) through Bracket (3) and Support Beam (8) and attach to Mower Deck using Bolt (4) and Locknut (5).873. Insert Tailwheel Beam (2) through Bracket (3) and Support Beam (8). Install to Gearbox Lug through pair of holes which will give approximate desired cutting height using Bolt (7) and Locknut (6).87TONGUE88AXLE ASSEMBLY - PULL TYPE88AXLE ARMS89AXLE ASSEMBLY - HYD. OFFSET & SEMI-MOUNT89CONTROL RODS - PULL TYPE90DRIVELINE CLAMP CONE YOKE90WHEELS90FRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Extra Cost)91FRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Extra Cost)92DRIVELINE ATTACHMENT93SHIELD ASSEMBLY - Side Drives - Lift and Pull93CHECK CHAINS (Extra Equipment) LIFT MODELS94JACKSHAFT BEARING SUPPORT ASSEMBLY95HYDRAULIC OR MANUAL LIFT - PULL & OFFSET TYPE96ASSEMBLY SECTION851. 1 A-Frame - RH872. 1 A-Frame - LH873. 2 Brace874. 2 Hitch Pin875. 1 Bushing876. 1 Spacer877. 1 Brace878. 1 Axle Pivot Pin879. 2 Bolt8710. 1 Nut8711. 3 Clip8712. 1 Bolt8713. 1 Bolt8714. 1 Locknut8715. 4 Spacer8716. 1 Pin8717. 2 Bolt8718. 2 Locknut8719. 2 Bolt8720. 3 Flatwasher8721. 1 Bushing8722. 1 Driveline Holder87OPERATION SECTION97ALAMO INDUSTRIAL RX96 MEDIUM-DUTY ROTARY MOWER98OPERATION INSTRUCTIONS981. Standard Equipment and Specifications99RX96992. OPERATOR REQUIREMENTS1003. TRACTOR REQUIREMENTS101Tractor Requirements and Capabilities1013.1 ROPS and Seat Belt1013.2 Tractor Safety Devices1023.3 Tractor Horsepower1023.4 3-Point Hitch1023.5 Drawbar-Pull Type Mower1033.6 Front End Weight1033.7 Power Take Off (PTO)1044. GETTING ON AND OFF THE TRACTOR1044.1 Boarding the Tractor1054.2 Dismounting the Tractor1055. STARTING THE TRACTOR1066. CONNECTING THE MOWER TO THE TRACTOR1066.1 Connecting the Mower-Lift Type and Semi-Mount Type1071. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.1072. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.1073. Board the tractor and start the engine. Position the tractor to the mower with the 3- point lift arms positioned between the respective set of mower A-frame lift lugs. Note: Set the 3-point lift control to “Position Control” so that the lift a...1074. Turn off the tractor engine, set the parking brake, place the tractor in park, and dismount.1075. One lift arm at a time, align arm end hole between the set of holes of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin. Walk around to opposite side and repeat procedure for remaining lift ...1076. Lift Mowers-Extend or retract the 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin. Semi-Mount Mowers-If hydraulic cylinders are being used to ra...1077. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.1076.2 Connecting the Mower-Pull Type1081. Make sure the tractor is equipped with the correct PTO shaft and the drawbar is extended 14” from the PTO shaft end for a 540 RPM mower and 16” for a 1000 RPM unit.1082. Block the mower wheels in place and use the attached parking jack to raise or lower the tongue clevis to the height of the tractor drawbar. The parking jack can be rotated 15 degrees in each direction to obtain a near vertical position. Note: Alwa...1083. Board the tractor and start the engine. Back the tractor to the mower aligning the drawbar hitch hole with the mower hitch clevis. Turn off the tractor engine, set the parking brake, place the tractor in park, and dismount.1084. To attach the mower, place two 1” flatwashers (1) positioned under top lip of tongue clevis and to the top of drawbar. Add additional 1” flatwashers (2) between the bottom of drawbar and bottom lip of clevis to fill open space. Insert a 3/4”...1085. Securely attach mower safety chain to tractor drawbar or drawbar support frame.1086. Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower main frame.1087. If using a hydraulic cylinder, connect hydraulic hose ends into tractor hydraulic ports.1088. If the mower has been attached to a 3-point hitch drawbar, adjust any tractor equipped lower link check chains, guide blocks, or sway blocks to prevent the hitch and mower from swaying side to side. Note: Never raise the 3-point lift with the mowe...1086.3 Safety Tow Chain1097. SETTING THE MOWER1097.1 Setting Mower Height- Lift Type1091. Park the tractor and mower on level ground.1092. Using the 3-point hitch control lever, position the front of the mower with its side skids 1” less off the ground than desired cut height. For example, for a 3” cut, position the skids 2” from the ground. Set the 3-point control lever stop a...1093. Shut down the tractor and remove the key.1094. Level the mower deck front to rear by extending or retracting the 3-point top link.1095. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.1106. Securely block up the mower at this height.1107. Remove the bolts securing the tailwheel beam support brackets and allow the tailwheels) to rest at ground level. Align beam and positioning bracket holes with closest set of holes in support brackets and reinstall securing the beam(s) in position....1108. Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2½" before the tail wheel(s) leaves the ground. This will allow the mower to follow the contour of uneven terrain.1107.2 Setting Mowing Height-Pull Type and Semi-Mount Type Mowers1101. Park the tractor and mower on level ground.1102. Using the ratchet jack or hydraulic cylinder, position the mower so the skid shoes are 1” less off the ground than the desired final cut height. For example, if a 3” cut is desired, raise or lower the mower until the skid shoes are 2” off th...1103. Adjust the mower leveling rod so that the front of the mower is approximately 3/4” lower than the rear.1104. If the mower is attached to a 3-point hitch drawbar, adjust any tractor equipped lower link check chains, guide blocks, or sway blocks to prevent the hitch and mower from swaying from side to side. Never raise the 3- point lift with the mower atta...1117.3 Setting Deck Pitch1118. DRIVELINE ATTACHMENT1128.1 Constant Velocity (CV) Driveline1149. PRE-OPERATION INSPECTION AND SERVICE1159.1 Tractor Pre-Operation Inspection/Service1169.2 Mower Pre-Operation Inspection/Service1169.3 Cutting Component Inspection1199.4 Blade Bolt Inspection12110. DRIVING THE TRACTOR AND IMPLEMENT12410.1 Starting the Tractor12510.2 Brake and Differential Lock Setting12510.3 Raising the Mower12610.4 Driving the Tractor and Mower12610.5 Crossing Ditches and Steep Inclines12711. OPERATING THE TRACTOR AND IMPLEMENT12811.1 Foreign Debris Hazards12911.2 Bystanders/Passersby Precautions12911.3 Engaging the Power Take Off (PTO)13011.4 PTO RPM and Ground Speed13111.5 Operating the Mower13111.6 Shutting Down the Implement13412. DISCONNECTING THE MOWER FROM THE TRACTOR13413. MOWER STORAGE13614. TRANSPORTING THE TRACTOR AND IMPLEMENT13714.1 Transporting on Public Roadways13814.2 Hauling the Tractor and Implement14015. TROUBLESHOOTING GUIDE141Problem Possible Cause Remedy141Drivelines not phased. Replace Driveline.141Blade broken. Replace Blades in sets.141Blade Carrier bent. Repair or replace Carrier.141Blade Hub not properly Remove Hub, check for wear141seated on Shaft. and replace or seat properly.141New Blade matched with Replace Blades in sets.141worn Blade.141Blade rotation incorrect. Use correct Blade for Carrier.141Using Straight Blades. Use Fan Blades in grass.141Carrier RPM too low. Increase PTO speed.141Mower not level. Adjust machine level (in very141heavy weeds, 1/2" to 1" low in front).141Tractor tires mashing down grass. Increase tire spread to 90”141Ground speed too fast. Reduce ground speed.141Blades locked back. Free blades.141Blades riding up due to blade bolt Replace blade bolts.141wear.141Blades bent up. Replace Blades.141Blades too soft. Replace Blades; with hardened,141high-quality, Alamo Industrial Blade141from the manufacturer.141Bolt hole elongated or oversized. Replace Blade Carrier.141Locknut worn out. Replace Locknut.141Gearbox Leaking Damaged Oil Seal Replace Seal.142Bent Shaft. Replace Oil Seal and Shaft.142Oil Seal Race rough. Replace Shaft or repair Race.142Oil Seal installed wrong. Replace Seal.142Oil Seal not sealing in the housing. Replace Seal or use a sealant on O.D.142of Seal.142Oil level too high. Drain oil to proper level.142Gasket damaged. Replace Gasket.142Bolts loose. Tighten Bolts.142No Oil Seal Install Oil Seal142Oil too light. Use EP140.142Bearings loose. Adjust Bearings.142Vent Plug stopped up. Open Vent Plug.142No oil seal. Install oil seal.142Oil too light. Use EP140.142Oil level too high. Drain oil to proper level.142Gasket damaged. Replace gasket.142Bolts loose. Tighten bolts.142open.142in turns. drawbars.142(Right Hand threads)142Worn Blade Bolt. Replace Bolt.142Blade Carrier bent. Straighten or replace Blade Carrier.142Blades on upside down. Turn Blades right side up and tighten.142ground speed.142Slow down or raise Mower.142Needle Rollers have Load too high for joint. Check for small joint angles.143or raise Mower. Use protective device.143Springs weak. Replace Springs.143Improper adjustment. Re-adjust Slip Clutch143Too much power for Reduce ground speed and143Slip Clutch. material intake.143Friction Facings worn. Replace Facings.143Oil on Facings. Replace Facings.143Friction Facings glazed. Clean with emery cloth.143approximately 5/8".143Oil level too high. Lower oil level to Plug.143MAINTENANCE SECTION145Lubrication146GEARBOX149TAIL WHEEL ASSEMBLY149DRIVELINE LUBRICATION150DRIVELINE SHIELD REMOVAL150MAIN CV DRIVELINE SAFETY SHIELD1511. To remove the outer CV cone, remove the locking screws from shield cone. Remove cone over yoke. Remove bearing ring and remove the locking screws from inner shield cone. Turn inner cone to assembly position and remove half shield. Remove bearing r...1512. To assemble outer CV driveline, grease yoke groove and inner profile tube. Attach bearing ring on groove with recesses facing profile tube. Slide on half shield with cone. Turn cone until it engages correctly. Tighten locking screws. Grease bearin...151CV MAIN DRIVELINE CLAMP CONE YOKE OPERATING INSTRUCTIONS152BLADE SERVICING152BLADE SHARPENING153BLADE REMOVAL154BLADE CARRIER REMOVAL154BLADE CARRIER INSPECTION154BLADE CARRIER INSTALLATION155BLADE TIMING AND ROTATION155BLADE TIMING PROCEDURE1561. Raise the mower to minimum height to allow sufficient clearance between the mower deck and ground to visually inspect blade carriers.1562. Completely shut down the tractor and secure the tractor in position by placing the tractor in park and setting the parking brake. Securely block the mower at this height.1563. On a side gearbox, remove connecting driveline coupler.1564. Manually rotate carriers until blades are positioned at near 90 degree angle from one another. See Fig. Mnt-R-01021565. Replace connecting driveline and coupler.1566. Manually spin carriers a complete rotation to ensure blades do not collide with one another.156SLIP CLUTCH156SEASONAL CLUTCH MAINTENANCE1571. Loosen nuts (Figure Mnt-R-0251) on springs until the springs can freely rotate, yet remain secure on bolts.1572. Attach mower to tractor and start the tractor. Set the engine speed at 1200 RPM.1573. Engage the PTO (approximately one second) and then quickly disengage it. The friction lining plates shoulder break loose.1574. Turn tractor off and tighten the nuts on the springs to their original position of 1-9/16" compressed spring length.157MOWER STORAGE1581. Thoroughly clean the cutter.1582. Lubricate the cutter as covered in Maintenance Section.1583. Tighten all bolts and pins to the recommended torque.1584. Check the cutter for worn or damaged parts. Make replacements immediately.1585. Store the cutter in a clean, dry place with the cutter housing resting on blocks.1586. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.158TORQUE CHART158TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF T GEARBOX1591. Caulking Gun w/ #5900 Locktite1592. Impact Wrench1593. Ball Pin Hammer1594. Torque Wrench1595. Retaining Ring Pliers1596. 3/16" Punch1597. 10 mm & 14 mm Socket1598. Locktite #2701591. 2 Seal1602. 2 Cap-Side1603. 1 Gear-14 Tooth1604. 1 Spacer1605. 2 Pipe Plug1606. 1 Shaft1607. 1 Housing1608. 4 Bearing1609. 24 Lockwasher16010. 24 Bolt16011. AR Gaskets (includes 0.40, 0.25, 0.30)16012. 1 Cap-Hub Input16013. 1 Adjusting Nut16014. 1 Cotter Pin16015. 1 Seal16016. 1 Shaft16017. 1 Gear-17 Tooth16018. 1 Pipe Plug Vented (not illustrated)160Disassembly and Assembly Procedures for T-BOX161Assembly Procedure for T - BOX1621. 2 Seal1632. 2 Cap-Side1633. 1 Gear-14 Tooth1634. 1 Spacer1635. 2 Pipe Plug1636. 1 Shaft1637. 1 Housing1638. 4 Bearing1639. 24 Lockwasher16310. 24 Bolt16311. AR Gaskets16312. 1 Cap-Hub Input16313. 1 Adjusting Nut16314. 1 Cotter Pin16315. 1 Seal16316. 1 Shaft16317. 1 Gear - 17 Tooth16318. 1 Pipe Plug Vented1631. Bearing Driver1642. Gasket Sealant1643. Impact Wrench1644. Chisel 3/16" Wide Blade1645. Sledge Hammer1646. Ball Pin Hammer1647. Socket Wrench1648. Screw Driver1649. Punch - Long drift16410. 14mm Socket16411. 17mm Socket16412. Pry Bar16413. Locktite #2701641. 1 Housing1652. 1 Lockwasher1653. 16 Bolt1654. 1 Input Cap1655. 1 Input Cap1656. 1 Input Seal1657. 1 Gear Adj. Shim .301658. 1 Gear Adj. Shim .501659. 2 Input Cap Gasket .1016510. 2 Input Cap Gasket .2516511. 1 Gear Mounting Spacer16512. 1 Output Spacer16513. 1 Output Cap16514. 1 Lockwasher16515. 3 Bolt16516. 1 Cotter Pin16517. 1 Flanged Nut16518. 1 Output Oil Seal16519. Output Cap Gasket .1016520. Output Cap Gasket .2516521. Output Shaft16522. Bearing Assembly16523. 17 Tooth Gear16524. Bearing Adjust Nut16525. Cotter Pin16526. Bearing Assembly16527. M18 Drain Plug16528. Sealing Washer16529. Spacer16530. 14 Tooth Gear16531. M18 Vent Plug165RIGHT ANGLE GEARBOX (OUTBOARD) ASSEMBLY & DISASSEMBLY PROCEDURES166Keep children away from danger all day, every day...171Equip tractors with rollover protection (ROPS) and keep all machinery guards in place...171Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.171TO THE OWNER/OPERATOR/DEALER171ALAMO-INDUSTRIAL170LIMITED WARRANTY1701. LIMITED WARRANTIES1701.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser1701.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1701.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1701.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1702. REMEDIES AND PROCEDURES.1702.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1702.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1702.03. Purchaser is responsible for returning the goods in question to the Dealer.1702.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:170(a) Repair or replace the defective goods or part(s) or170(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1702.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1703. LIMITATION OF LIABILITY.1703.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1703.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1703.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1703.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1704. MISCELLANEOUS.1704.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1704.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1704.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1704.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.170ALAMO INDUSTRIAL170Dimensioni: 12,2 MBPagine: 172Language: EnglishApri il manuale
