Manuali utente per Mitsubishi Electronics IB-1500193(ENG)-D

Sommario

• Front cover

  1
• Introduction

  4
• Notes on Reading This Manual

  4
• Precautions for safety

  6
• Treatment of waste

  18
• Disposal

  20
• Contents

  24
• Outline for MDS-D-SVJ3/SPJ3 Series Specifications Manual (IB-1500158-C)

  29
• Function specifications list

  33
• 1. Installation

  36
  • 1-1 Installation of servomotor

    37
    • 1-1-1 Environmental conditions

      37
    • 1-1-2 Quakeproof level

      38
    • 1-1-3 Cautions for mounting load (prevention of impact on shaft)

      39
    • 1-1-4 Installation direction

      39
    • 1-1-5 Shaft characteristics

      40
    • 1-1-6 Machine accuracy

      41
    • 1-1-7 Coupling with the load

      42
    • 1-1-8 Oil/water standards

      44
    • 1-1-9 Installation of servomotor

      46
    • 1-1-10 Cable stress

      47
  • 1-2 Installation of spindle motor

    48
    • 1-2-1 Environmental conditions

      48
    • 1-2-2 Shaft characteristics

      49
  • 1-3 Installation of tool spindle motor

    50
    • 1-3-1 Environmental conditions

      50
    • 1-3-2 Shaft characteristics

      50
  • 1-4 Installation of the drive unit

    51
    • 1-4-1 Environmental conditions

      51
    • 1-4-2 Installation direction and clearance

      52
    • 1-4-3 Prevention of entering of foreign matter

      53
    • 1-4-4 Heating value

      54
    • 1-4-5 Heat radiation countermeasures

      55
  • 1-5 Installation of the spindle detector

    57
    • 1-5-1 Spindle side ABZ pulse output detector (OSE-1024 Series)

      57
    • 1-5-2 Spindle side PLG serial output detector (TS5690, MU1606 Series)

      58
    • 1-5-3 Installation accuracy diagnosis for PLG detector

      60
  • 1-6 Noise measures

    63
• 2. Wiring and Connection

  66
  • 2-1 Part system connection diagram

    68
  • 2-2 Main circuit terminal block/control circuit connector

    69
    • 2-2-1 Names and applications of main circuit terminal block signals and control circuit connectors

      69
    • 2-2-2 Connector pin assignment

      70
    • 2-2-3 Main circuit connector (CNP1,CNP2,CNP3) wiring method

      76
  • 2-3 NC and drive unit connection

    83
  • 2-4 Connecting with optical communication repeater unit

    84
  • 2-5 Motor and detector connection

    86
    • 2-5-1 Connection of the servomotor

      86
    • 2-5-2 Connection of the full-closed loop system

      89
    • 2-5-3 Connection of the spindle motor

      91
    • 2-5-4 Connection of the tool spindle motor

      93
  • 2-6 Connection of power supply

    96
    • 2-6-1 Power supply input connection

      96
    • 2-6-2 Connection of the grounding cable

      97
  • 2-7 Connection of regenerative resistor

    98
    • 2-7-1 Standard built-in regenerative resistor (Only for MDS-D-SVJ3)

      98
    • 2-7-2 External option regenerative resistor

      98
  • 2-8 Wiring of the peripheral control

    100
    • 2-8-1 Wiring of the Input/output circuit

      100
    • 2-8-2 Wiring of the contactor control

      102
    • 2-8-3 Wiring of the motor magnetic brake (MDS-D-SVJ3)

      103
    • 2-8-4 Wiring of an external emergency stop

      105
    • 2-8-5 Safety observation function

      108
    • 2-8-6 Specifications of proximity switch

      112
• 3. Setup

  116
  • 3-1 Initial setup

    117
    • 3-1-1 Setting the rotary switch

      117
    • 3-1-2 Setting DIP switch

      118
    • 3-1-3 Transition of LED display after power is turned ON

      118
  • 3-2 Setting the initial parameters for the servo drive unit

    119
    • 3-2-1 Setting of servo specification parameters

      120
    • 3-2-2 Setting of machine side detector

      122
    • 3-2-3 List of standard parameters for each servomotor

      125
    • 3-2-4 Servo parameters

      131
  • 3-3 Setting the initial parameters for the spindle drive unit

    167
    • 3-3-1 Setting of parameters related to the spindle

      167
    • 3-3-2 List of standard parameters for each spindle motor

      174
    • 3-3-3 Spindle specification parameters

      195
    • 3-3-4 Spindle parameters

      213
• 4. Servo Adjustment

  256
  • 4-1 D/A output specifications for servo drive unit

    257
    • 4-1-1 D/A output specifications

      257
    • 4-1-2 Output data settings

      258
    • 4-1-3 Setting the output magnification

      260
  • 4-2 Servo adjustment procedure

    261
  • 4-3 Gain adjustment

    262
    • 4-3-1 Current loop gain

      262
    • 4-3-2 Speed loop gain

      263
    • 4-3-3 Position loop gain

      267
  • 4-4 Characteristics improvement

    271
    • 4-4-1 Optimal adjustment of cycle time

      271
    • 4-4-2 Vibration suppression measures

      274
    • 4-4-3 Improving the cutting surface precision

      279
    • 4-4-4 Improvement of characteristics during acceleration/deceleration

      282
    • 4-4-5 Improvement of protrusion at quadrant changeover

      285
    • 4-4-6 Improvement of overshooting

      290
    • 4-4-7 Improvement of the interpolation control path

      293
  • 4-5 Adjustment during full closed loop control

    295
    • 4-5-1 Outline

      295
    • 4-5-2 Speed loop delay compensation

      296
    • 4-5-3 Dual feedback control

      297
  • 4-6 Settings for emergency stop

    299
    • 4-6-1 Deceleration control

      299
    • 4-6-2 Vertical axis drop prevention control

      302
    • 4-6-3 Vertical axis pull-up control

      305
  • 4-7 Protective functions

    307
    • 4-7-1 Overload detection

      307
    • 4-7-2 Excessive error detection

      308
    • 4-7-3 Collision detection function

      309
  • 4-8 Servo control signal

    313
    • 4-8-1 Servo control input (NC to Servo)

      313
    • 4-8-2 Servo control output (Servo to NC)

      316
• 5. Spindle Adjustment

  320
  • 5-1 D/A output specifications for spindle drive unit

    321
    • 5-1-1 D/A output specifications

      321
    • 5-1-2 Setting the output data

      322
    • 5-1-3 Setting the output magnification

      325
  • 5-2 Adjustment procedures for each control

    326
    • 5-2-1 Basic adjustments

      326
    • 5-2-2 Gain adjustment

      327
    • 5-2-3 Adjusting the acceleration/deceleration operation

      331
    • 5-2-4 Orientation adjustment

      338
    • 5-2-5 Synchronous tapping adjustment

      342
    • 5-2-6 Spindle C axis adjustment (For lathe system)

      346
    • 5-2-7 Spindle synchronization adjustment (For lathe system)

      352
    • 5-2-8 Deceleration coil changeover valid function by emergency stop

      354
    • 5-2-9 High-response acceleration/deceleration function

      355
    • 5-2-10 Spindle cutting withstand level improvement

      356
  • 5-3 Settings for emergency stop

    357
    • 5-3-1 Deceleration control

      357
  • 5-4 Spindle control signal

    358
    • 5-4-1 Spindle control input (NC to Spindle)

      358
    • 5-4-2 Spindle control output (Spindle to NC)

      363
• 6. Troubleshooting

  368
  • 6-1 Points of caution and confirmation

    369
    • 6-1-1 LED display when alarm or warning occurs

      370
  • 6-2 Protective functions list of units

    371
    • 6-2-1 List of alarms

      371
    • 6-2-2 List of warnings

      375
  • 6-3 Troubleshooting

    376
    • 6-3-1 Troubleshooting at power ON

      376
    • 6-3-2 Troubleshooting for each alarm No.

      377
    • 6-3-3 Troubleshooting for each warning No.

      402
    • 6-3-4 Parameter numbers during initial parameter error

      405
    • 6-3-5 Troubleshooting the spindle system when there is no alarm or warning

      406
• 7. Maintenance

  410
  • 7-1 Periodic inspections

    411
    • 7-1-1 Inspections

      411
    • 7-1-2 Cleaning of spindle motor

      411
  • 7-2 Service parts

    416
  • 7-3 Adding and replacing units and parts

    417
    • 7-3-1 Replacing the drive unit

      418
    • 7-3-2 Replacing the unit fan

      419
    • 7-3-3 Replacing the battery

      423
• Appendix 1. Cable and Connector Specifications

  426
  • Appendix 1-1 Selection of cable

    427
    • Appendix 1-1-1 Cable wire and assembly

      427
  • Appendix 1-2 Cable connection diagram

    429
    • Appendix 1-2-1 Battery cable

      429
    • Appendix 1-2-2 Optical communication repeater unit cable

      430
    • Appendix 1-2-3 Servo / tool spindle detector cable

      431
    • Appendix 1-2-4 Spindle detector cable

      435
  • Appendix 1-3 Connector outline dimension drawings

    437
    • Appendix 1-3-1 Optical communication cable

      437
    • Appendix 1-3-2 DI/O or maintenance connector

      439
    • Appendix 1-3-3 Servo detector connector

      440
    • Appendix 1-3-4 Brake connector

      444
    • Appendix 1-3-5 Power connector

      446
    • Appendix 1-3-6 Drive unit side main circuit connector

      448
    • Appendix 1-3-7 Spindle detector connector

      450
• Appendix 2. Cable and Connector Assembly

  452
  • Appendix 2-1 CM10-SPxxS-x(D6) plug connector

    453
  • Appendix 2-2 CM10-APxxS-x(D6) angle plug connector

    461
  • Appendix 2-3 CM10-SP-CV reinforcing cover for straight plug

    471
  • Appendix 2-4 CM10-AP-D-CV reinforcing cover for angle plug

    473
  • Appendix 2-5 1747464-1 plug connector

    475
    • Appendix 2-5-1 Applicable products

      475
    • Appendix 2-5-2 Applicable cable

      475
    • Appendix 2-5-3 Related documents

      475
    • Appendix 2-5-4 Assembly procedure

      476
• Appendix 3. Precautions in Installing Spindle Motor

  482
  • Appendix 3-1 Precautions in transporting motor

    483
  • Appendix 3-2 Precautions in selecting motor fittings

    484
  • Appendix 3-3 Precautions in mounting fittings

    484
  • Appendix 3-4 Precautions in coupling shafts

    485
  • Appendix 3-5 Precautions in installing motor in machine

    486
  • Appendix 3-6 Other Precautions

    486
  • Appendix 3-7 Example of unbalance correction

    487
  • Appendix 3-8 Precautions in balancing of motor with key

    488
• Appendix 4. Compliance to EC Directives

  490
  • Appendix 4-1 Compliance to EC Directives

    491
    • Appendix 4-1-1 European EC Directives

      491
    • Appendix 4-1-2 Cautions for EC Directive compliance

      491
• Appendix 5. EMC Installation Guidelines

  494
  • Appendix 5-1 Introduction

    495
  • Appendix 5-2 EMC instructions

    495
  • Appendix 5-3 EMC measures

    496
  • Appendix 5-4 Measures for panel structure

    496
    • Appendix 5-4-1 Measures for control panel unit

      496
    • Appendix 5-4-2 Measures for door

      497
    • Appendix 5-4-3 Measures for operation board panel

      497
    • Appendix 5-4-4 Shielding of the power supply input section

      497
  • Appendix 5-5 Measures for various cables

    498
    • Appendix 5-5-1 Measures for wiring in panel

      498
    • Appendix 5-5-2 Measures for shield treatment

      498
    • Appendix 5-5-3 Servo/spindle motor power cable

      499
    • Appendix 5-5-4 Servo/spindle motor feedback cable

      500
  • Appendix 5-6 EMC countermeasure parts

    501
    • Appendix 5-6-1 Shield clamp fitting

      501
    • Appendix 5-6-2 Ferrite core

      502
    • Appendix 5-6-3 Power line filter

      503
    • Appendix 5-6-4 Surge protector

      509
• Appendix 6. EC Declaration of Conformity

  514
  • Appendix 6-1 Compliance to EC Directives

    515
    • Appendix 6-1-1 Low voltage equipment

      515
• Appendix 7. Higher Harmonic Suppression Measure Guidelines

  516
  • Appendix 7-1 Higher harmonic suppression measure guidelines

    517
    • Appendix 7-1-1 Calculating the equivalent capacity of the higher harmonic generator

      518
• Revision History

  522
• Global Service Network

  525
• Back cover

  528