Manuali utente per Moyer Diebel MH-6LM5

Sommario

• INTRODUCTION

  1
• Model Number

  6
• Standard Equipment

  6
• Options

  6
• Electrical Power Requirements

  7
• INSTALLATION

  8
• Unpack the Dishwasher

  8
• To Change from Straight-through Operation to Corner Operation

  9
• Electrical Connections

  10
• Plumbing Connections

  12
• Water Connections

  12
• Drain Connections

  13
• Chemical Connections

  14
• INITIAL START-UP

  16
• OPERATION SUMMARY

  22
• CLEANING

  23
• Cleaning Schedule

  23
• Deliming Process

  24
• TROUBLESHOOTING

  25
• BASIC SERVICE

  27
• REPLACEMENT PARTS

  33
• ELECTRICAL SCHEMATICS

  67
• 1– Remove Front Panel

  8
• 2– Electrical Connection Location

  10
• 3– Hinged Control Panel

  11
• 4– Main Terminal Block

  11
• 5– Hot Water Connection (MH-60 Only)

  12
• 6– Hot Water Connection (MH-6N, MH-6L Only)

  12
• 7– Drain Hose Connection

  13
• 8– Chemical Dispenser Signal Terminal Block

  14
• 9– Chemical Signal Connection Points

  14
• 10 – Detergent Probe Injection Points, 1/2"

  15
• 11 – Rinse Aid and Sanitizer Injection Points

  15
• 12 – Fuses

  28
• 13 – Motor Overload

  28
• 14 – Solid State Control Board

  29
• 15 – Float Switch

  29
• 16 – float Switch Troubleshooting Chart

  29
• 17 – Heater Element Wiring

  30
• 18 – Pump Motor Wiring Diagrams

  31
• 19 – Pump Seal Replacement

  32
• 20 – Doors and Panels

  34
• 21 – Door Guides, Stops and Lift Bracket

  36
• 22 – Door Handle, Spring Assembly and Safety Switch

  38
• 23A– Straight Track Assembly

  40
• 23B– Corner Track Assembly

  40
• 24 – Wash/Rinse Spray Piping

  42
• 25 – Wash/Rinse Spray Arms

  44
• 26 – Drain Assembly and Scrap Screens

  46
• 27 – Wash Tank Heat and Thermostats

  48
• 28 – Electric Booster and Thermostats (MH-60 Only)

  50
• 29 – Lower Fill Piping Assembly (MH-60 Only)

  52
• 30 – Upper Fill Piping Assembly (MH-60/6N Only)

  54
• 31 – Lower Fill Piping Assembly (MH-6N/6L Only)

  56
• 32 – Upper Fill Piping Assembly (MH-6L Only)

  58
• 33 – Pump Assembly

  60
• 34 – Control Panel and Gauges

  62
• 35 – Control Cabinet

  64
• 36 – Dishracks and PRV

  66
• B701602/H – Wiring Diagrams (MH-60, MH-6N, MH-6L Steam/Electric 1 & 3 Phase)

  67
• 325405 Side Door

  2
• 327131 Front Door

  1
• 321929 RH Panel, No Cut Out

  1
• 321930 Panel, Instrument

  1
• 112389 Decal, Control Panel

  1
• 322074 Panel, Front Lower

  1
• 321941 LH Panel w/Cut Out

  1
• 108418 Plug Plastic

  2
• 109034 Washer 13/16 x 1-13/16 Plastic

  2
• 108417 Nut, Plastic

  2
• 100779 Screw 1/4-20 x 5/8 Truss Head

  6
• 0504822 Screw 8-32 x 1/2 Pan Head.

  4
• 100763 Screw 10-32 x 1 Round Head

  2
• 112587 Foot, Cast Grey

  4
• 108053 Plug, Cornerpost

  2
• 107966 Nut, Grip 10-32 w/Insert

  10
• 327104 Bracket, Door Lift

  1
• 100007 Screw 10-32 x 3/8" Truss Head

  4
• 327103 Door Lift Bracket

  1
• 100097 Scew 10-32 x 1/2" Truss Head

  2
• 108347 Guide, Door

  6
• 108410 Gasket, Door Guide (26")

  12
• 107970 Screw 8-32 x 1 Filister

  36
• 317345 Bracket, Door catch

  1
• 325921 Door Catch

  1
• 100073 Screw 1/4-20 x 1/2"

  2
• 100141 Nut, Grip 1/4-20

  2
• 108966 Door Handle

  1
• 112723 Bolt 5/16-18 x 15 Hex Head

  2
• 108066 Spring, Extension

  2
• 107397 Block, Spring Hook

  2
• 0509166 Door Handle

  1
• 107437 Bolt M6 x 45MM Hex Head

  4
• 107396 Block, Upper Pivot

  2
• 107393 Pin, Pivot

  2
• 0508864 Handle, Grip

  2
• 107395 Block, Lower Pivot

  2
• 107420 Nut, Plain M6

  8
• 107436 Screw M6 x 16MM Filister

  6
• 107399 Support, Pivot Block

  2
• 108368 Gasket, Backing

  2
• 304811 Plate, Backing

  2
• 100740 Bolt 5/16-18 x 1 Hex Head

  2
• 107966 Nut, Grip 10-32 w/Nylon Insert

  8
• 322077 Guard, Splash

  2
• 100097 Screw 10-32 x 1/2 Truss Head

  8
• 0509264 Bushing, Side Door

  2
• 0509274 Nut, Acorn 5/16-18 SST

  2
• 0309167 Lift Bar, Door

  2
• 102376 Washer, Flat

  2
• 104002 Bolt 5/16-18 x 1-1/2

  2
• 100154 Nut, Plain 5/16-18

  4
• 106013 Washer, Lock 5/16 Split

  2
• 102376 Washer 5/16 x 3/4 x 1/16

  4
• 321927 Spring Anchor Bracket

  1
• 0509199 Switch, Door Safety

  1
• 0309451 Bracket, Switch

  1
• 107967 Nut, Grip (1/4-20 w/Nylon Insert)

  2
• 0309472 Track, Rear

  1
• 100073 Screw 1/4 -20 x 1/2 Truss Hd

  8
• 106482 Washer, Lock

  8
• 100003 Nut (1/4-20 Hex Hd)

  8
• 0309469 Guide, Right Hand

  1
• 0309472 Track, Rear

  1
• 0309468 Guide, Left Hand

  1
• 0309470 Support, Rack

  1
• 0309471 Track, Front

  1
• 106727 Screw (10-32 x 5/8 Flat Hd)

  6
• 107966 Nut, Grip (10-32 w/Nylon Insert)

  6
• 100073 Screw 1/4 -20 x 1/2 Truss Hd

  8
• 106482 Washer, Lock

  8
• 100003 Nut (1/4-20 Hex Hd)

  8
• 0309473 Spacer

  2
• 324526 Rinse Manifold Weldment

  1
• 113027 Connector, Rinse Arm

  2
• 113028 Top Rinse Arm Connector

  2
• 0507445 Spindle, Wash Arm

  2
• 109864 Support, Wash Arm

  2
• 109781 Standpipe, Wash

  1
• 100736 Bolt 1/4-20 x 3/4 Hex Head

  2
• 107967 Nut, Grip 1/4-20

  3
• 109854 Gasket, Standpipe Wash

  1
• 100740 Bolt 5/16-18 x 1" Hex Head

  4
• 106013 Washer, Lock 5/16 Split

  4
• 102376 Washer, Flat

  8
• 100154 Nut, Plain 5/16-18

  4
• 0507443 Spindle, Rinse Arm

  2
• 113514 Bearing, Rinse Arm (Replaces 112164)

  4
• (MH-60, MH-6N only) (After S/N D3858)

  2
• 0507444 Nut, Rinse Arm

  2
• 109835 Screw (#8 x 1/2 Pan Hd)

  4
• 0707452-SWash Arm Assy (Includes 6 & 8)

  2
• 0507446 Bearing, Wash Arm

  2
• (Prior to S/N D3857)

  12
• 414111 Rinse Arm Assy. (MH-6L only) (Complete) (Prior to D3857)

  1
• 414111 Rinse Arm Assy. (MH-6L only) (Complete) (After S/N D3858)

  1
• 112393 Knob, Drain Lift

  1
• 112394 Rod Assy., Drain Lift

  1
• 112392 Guide, Drain Lift

  1
• 100097 SCREW (10-32 x 1/2" Truss Hd)

  2
• 322159 Retainer, Overflow

  1
• 321939 Filler, Drain Plate (Retained By Spring Clip)

  1
• 322120 Filler, Drain Plate (Retained By Stud and Nut) (Not Shown)

  1
• 100194 Nut, Grip (10-32 SST)

  2
• 100141 Nut, Grip (1/4-20 SST)

  1
• 322006 Tube, Overflow

  1
• 107680 Seat Rubber, Overflow Tube

  1
• 205813 Drain Basket, Modified

  1
• 112044 Slip Nut

  1
• 112045 Washer, Tailpiece

  1
• 107473 Tailpiece

  1
• 305164 Screen, Scrap

  2
• 113622 Thermometer 4 Ft. Gas Filled (Replaces 108391)

  1
• 109069 Thermostat W/Cap 110-220°F

  1
• 201041 Washer

  3
• 201029 Nut, Lock 1/2"

  3
• 322076 Dual Thermostat Bracket

  1
• 110561 Thermostat, Fixed High Limit

  1
• 106482 Washer, Lock 1/4 Split SST

  4
• 100003 Nut, Plain 1/4-20 SST

  4
• 100740 Bolt 5/16-18 x 1 Hex Head

  4
• 108345 Gasket 3 x 3-1/8 x 2"

  1
• 102376 Washer 5/16 x 3/4 x 1/16

  8
• 106013 Washer, Lock 5/16 Split

  4
• 100154 Nut, Plain 5/16-18 SST

  4
• 0509637 Heater 3KW 115V/1PH

  1
• Heater 4.7KW 208-240/380-415V 1/3PH

  1
• Heater 4.7KW 460V/3PH

  1
• Heater 4.7KW 575V/3PH

  1
• 100007 Screw 10-32 X 3/8 Truss Head

  4
• 107966 Nut, Grip 10-32 W/Nylon Insert

  4
• 111092 Float Switch

  1
• 104882 Washer

  2
• 107089 Nut, Jam 1/2 - 13

  1
• 111151 C-Clip Float Switch

  2
• 100740 Bolt 5/16-18 x 1 Hex Head

  2
• 102376 Washer, Flat 5/16 x 3/4 x 1/16

  2
• 108954 Nut, Grip 6-32 W/Insert

  2
• 113604 Thermostat, High Limit

  1
• 109069 Thermostat, Booster

  1
• 100003 Nut, Plain 1/4-20 SST

  3
• 106482 Washer, Lock 1/4 Split

  3
• 111233 Heater 7.5KW 208-240/380-415V, 40° Rise (1 & 3 Phase)

  1
• Heater 9KW 480V, 40° Rise (3 Phase Only)

  1
• Heater 9KW 575V, 40° Rise (3 Phase Only)

  1
• 111266 Heater 18KW 208-240/380-415V, 70° Rise (1 & 3 Phase)

  1
• Heater 18KW 480V, 70° Rise (3 Phase Only)

  1
• Heater 18KW 575V, 70° Rise (3 Phase Only)

  1
• 109985 Seal, Electric Heater

  1
• 100210 Plug 1/8 SST

  1
• 0509042 Tank, Booster

  1
• 107550 Valve, Pressure Reducing 3/4"

  1
• 102444 Street Ell 3/4" NPT Brass

  2
• 102651 Nipple 3/4" x 2" Brass

  1
• 111437 Valve 3/4" NPT Hot Water

  1
• 100184 Nipple 3/4" NPT

  3
• 102525 Tee 3/4" x 1/2" x 3/4" Brass

  1
• 100571 Union 3/4" NPT Brass

  1
• 102388 Bushing Reducer 1/2" x 1/4" Brass

  1
• 112437 Valve, Needle 1/4"

  1
• 102392 Bushing Reducer 3/4" x 1/2" Brass

  1
• 107419 Barb, Hose 1/2 NPT x 1/2 Hose

  1
• 105994 Clamp, Hose

  1
• 107065 Connector, Male 1/4" O.D. x 1/4 NPT

  1
• 111100 Elbow, Female 1/4" O.D. x 1/8 NPT

  1
• 109812 Gauge, Pressure 0-100 PSI

  1
• 109816 Overlay, Gauge 20-30 PSI

  1
• 108516 Coil, Solenoid Valve (120V)

  1
• 109903 Kit, Repair, 3/4" Solenoid Valve

  1
• 324597 Booster Piping Stabilizer (Not Shown)

  1
• 324598 Booster Piping Stabilizer Clip (Not Shown)

  1
• 110768 Strainer, Line 3/4" brass

  1
• 100156 Locknut 3/4" NPT Brass

  1
• 100571 Union, 3/4" NPT Brass

  1
• 102392 Bushing, Reducing 3/4" x 1/2" NPT Brass (Prior to S/N D3699)

  2
• 100171 Bush Red Face 3/4" x 1/2" Brass (After S/N D3700)

  1
• 100599 Cross, 3/4" NPT Brass

  1
• 108181 Bushing, Reducing 3/4" x 1/4" NPT Plastic

  1
• 107463 Plug 1/4" NPT Plastic

  1
• 102444 Elbow, Street 3/4" x 90 Brass

  1
• 100184 Nipple, Close 3/4" NPT Brass

  2
• 104429 Vacuum Breaker 3/4"

  1
• 107419 Hose Barb 1/2" NPT

  1
• 105994 Hose Clamp

  1
• 0309426 Piping Support Bracket

  1
• 104682 Thermometer 1/2"

  1
• 102489 Nipple 3/4" x 2-1/2" NPT Brass.

  1
• 102521 Tee 3/4" NPT Brass

  1
• 102505 Plug 3/4" NPT Brass

  1
• 108349 Repair Kit 3/4" Vacuum Breaker (Not Shown)

  1
• (After S/N D3291)

  1
• 102392 Bushing Reducing 3/4" x 1/2" NPT Brass (After S/N D3700)

  1
• 102444 Elbow, Street 3/4" NPT Brass

  1
• 0309340 Plumbing, Support Bracket

  1
• 110768 Line Strainer 3/4" Brass

  1
• 111437 Valve, 3/4" NPT

  1
• 100184 Nipple, Close 3/4" NPT Brass

  2
• 102525 Tee 3/4" x 1/2" x 3/4" NPT Brass

  1
• 102392 Bushing, Reducing 3/4" x 1/2" NPT Brass

  1
• 107419 Hose, Barb 1/2" NPT x 1/2" Hose

  1
• 105994 Hose Clamp

  1
• 102388 Bushing, Reducing 1/2" x 1/4" NPT Brass

  1
• 112437 Needle, Valve 1/4" NPT Brass

  1
• 101261 Street, Ell 1/4" NPT Brass

  1
• 107065 Adapter, 1/4" OD x 1/4 MPT Plastic

  1
• 111100 Elbow, Female 1/4" OD x 1/8 NPT

  1
• 109812 Gauge, Pressure 0-100 PSI

  1
• 109765 Overlay, Gauge

  1
• 109903 Kit, Repair 3/4" Solenoid Valve

  1
• 100548 Locknut 3/4" NPT SST

  1
• 100571 Union, 3/4" NPT Brass

  1
• 100171 Bush Red Face 3/4" x 1/2" Brass (After S/N D3700)

  1
• 100599 Cross 3/4" NPT Brass

  1
• 108181 Bushing, Reducing 3/4" x 1/4" NPT Plastic

  1
• 107463 Plug 1/4" NPT Plastic

  1
• 102444 Elbow, Street 3/4" x 90 Brass

  1
• 100184 Nipple, Close 3/4" Brass

  2
• 104429 Vacuum Breaker 3/4" NPT

  1
• 107419 Hose, Barb 1/2" NPT x 1/2" Hose Brass

  1
• 105994 Hose Clamp

  1
• 0309426 Plumbing Support Bracket

  1
• 104682 Thermometer 1/2"

  1
• 102489 Nipple 3/4" NPT x 2-1/2" Brass

  1
• 203183 Tee, 3/4" NPT Modified SST

  1
• 102505 Plug 3/4" NPT SST

  1
• 107424 Plug 1/8" NPT Plastic

  1
• 108351 Repair Kit 3/4" Vacuum Breaker (Prior to S/N D3290)

  1
• 113223 Repair Kit 3/4" Vacuum Breaker (After S/N D3291)

  1
• 324580 Strainer

  1
• 107966 Nut, Grip 10-32 w/Nylon Insert

  1
• 104203 Clamp, Hose

  2
• 104165 Clamp, Hose

  1
• 107340 Clamp, Hose

  1
• 112383 Hose Pump, Discharge

  1
• 109562 Hose, Suction

  1
• 100734 Bolt 1/4-20 x 1/2" Hex Head

  1
• 106482 Washer, Lock 1/4" Split

  1
• 110247 Nut, Hex Jam 7/16-20

  1
• 110248 Washer, Flat

  1
• 107463 Plug 1/4"

  1
• 107137 Bolt 10-32 x 7/8 Hex Head

  11
• 100194 Nut, Grip (10-32) (Not Shown)

  11
• 0501505 Washer, Lock Int SST #8

  11
• 109651 Volute

  1
• 113248 Impeller, SST

  1
• 109653 Gasket, O-ring

  1
• 111111 Pump Seal

  1
• 109649 Flange Assembly 1HP

  1
• 107690 Nut, Jam 3/8-16

  4
• 106407 Washer, Lock 3/8" Split

  4
• 109648 Backing Plate

  1
• 109654 Pump Slinger Washer

  1
• 110734 Stud 3/8-16 x 1-3/8

  4
• 111145 Motor 1.4HP (208-240V/460V/60/3

  1
• 111144 Motor 1.4HP (115V/208-240V/60/1)

  1
• 112163 Motor 1.4HP (115V/208-240V/50/1)

  1
• 0507708 Motor 1.4HP (575V/60/3)

  1
• 100739 Bolt 5/16-18 x 3/4 Hex Head

  4
• 102376 Washer, Flat 5/16

  4
• 106013 Washer, Lock 5/16-18 SST

  4
• 100142 Nut, Grip 5/16-18

  4
• 100754 Screw, Flat 10-32 x 1/2

  4
• 110270 Washer, Countersunk SST

  4
• 109645 Kit, Pump (Includes 16, 18, 20, 23, 24)

  1
• Complete 1.4HP (208-240V/460V/60/3PH)

  1
• Complete 1.4HP (115V/208-240V/60/1PH)

  1
• Complete 1.4HP (575V/60/3PH)

  1
• 0501361 Switch, On-Off

  1
• 112390 Lite, Red (Power)

  1
• 112391 Lite, Amber (In-Cycle)

  1
• 0501361 Switch, Extended Wash

  1
• 113622 Thermometer, 4 Ft Gas Filled (Replaces 108391)

  1
• 113662 Overlay, Wash 150°F (MH-60/6N)

  1
• Overlay, Wash 120°F (MH-6L Only)

  1
• 109812 Gauge, Pressure 0-100 PSI

  1
• 109816 Overlay, 20-30 PSI

  1
• 112388 Decal, Control Panel

  1
• 900911 Kit* DM Board & Instructions (Prior to S/N D3857)

  1
• 113597 Timer Board (MH-60, MH-6N only) (After S/N D3858)

  1
• 106925 Block, Fuse (30A, 3 Pole)

  1
• 100922 Fuse, 20A (MH60) 208-240V/3

  3
• 100913 Fuse, 10A (ALL) 480V/3

  3
• 100913 Fuse, 10A (ALL) 380-415V/3

  3
• 100913 Fuse, 10A (ALL) 575V/3

  3
• 100929 Fuse, 30A (MH6L, 6N) 115V/1

  2
• 100929 Fuse, 30A (MH6L, 6N) 208V/1

  2
• 111924 Contactor, Booster Heater (40A, 3 Pole) (MH60 Only)

  1
• 111904 Contactor, Wash Tank Heater (40A, 3 Pole) (ALL)

  1
• 111702 Contactor, Wash Tank Heater (50A, 3 Pole) (MH6N)

  1
• 108122 Contactor, 1.4HP Wash Motor (12A, 3 Pole) (All Models)

  1
• Starter, Mtr OL GV2-M10 w/Aux

  1
• Starter, Mtr OL GV2-M08 w/Aux

  1
• Starter, Mtr OL GV2-M08 w/Aux

  1
• 112626 Overload, Motor 1.4HP Wash (All Models) 575V/3

  1
• 111632 Overload, Motor 1.4HP Wash (MH6L, 6N) 115V/1

  1
• 111632 Overload, Motor 1.4HP Wash (ALL) 208-240V/1

  1
• 107366 Board, Terminal

  1
• 112382 Relay (3PDT, 10A, 120VAC Coil)

  2
• 111068 Relay (2PDT, 10A, 120VAC Coil)

  1
• 0509564 Label, Chemical Connections (Not Shown)

  1
• 111833 Block, Terminal (3 Pole) (Main Power)

  1
• 109064 Transformer (208-240/1 & 3, 480/3)

  1
• 111464 Transformer (380-415V/3PH)

  1
• 111521 Transformer (575V/3PH)

  1
• (208-240V/1-3PH, 380-415V/3PH, 480V/3PH, 575V/3PH)

  1
• 112484 Fuse, 1.5A, 600V (ATDR) 208-240V/1-3PH

  2
• 112888 Fuse, 1.8A, 600V (ATDR) 380-415V/3PH

  2
• 112887 Fuse, .5A, 600V (ATDR) 480V/3PH

  2
• 112887 Fuse, .5A, 600V (ATDR) 575V/3PH

  2
• 106402 Block, Fuse (2 Pole) (115V Only)

  1
• 107289 Fuse, 2.5A, 250V (ATDR) 115V Only

  2
• 103310 Wire Lug, Ground (Not Shown)

  1
• 101273 Rack (Flat Bottom)

  1
• 101285 Rack (Peg)

  1
• 112387 Line Strainer/PRV Combo

  1