Manuale UtenteSommarioOPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2LOADER1TABLE OF CONTENTS3General Safety Instructions and Practices6Operator Safety Instructions and Practices8Equipment Operation Safety Instructions and Practices9Connecting or Disconnecting Implement Safety Instructions and Practices15Transporting Safety Instructions and Practices16Maintenance and Service Safety Instructions and Practices17Storage and Parking Safety Instructions and Practices19Concluding Safety Instructions and Practices19Decal Location201. 49696 1 LOGO Rhino, Left212. 51448 1 LOGO Rhino, Right213. 49726 2 MODEL 2410214. 52740 2 WARNING Oil Leaks215. 52203 1 WARNING Lock Valve in Transport216. 52204 1 INSTRUCT Loader Positions217. D469 1 WARNING Loader Safety218. D468 2 DANGER Crushing, Electrocution, Falling Hazard219. D471 1 WARNING Handling Bales2110. D470 1 DANGER Use ROPS, Seatbelt, Rear Ballast2111. 03200347 * REFLCTR SMV Sign2112. 00776031 1 _________ Canister, Operator’s Manual2113. 55580 1 _________ Sheet, Decal; includes two D516 Decals (Note: For Optional Quick Attach Device Only)21Decal Description22Federal Laws and Regulations27SAFETY SECTION5Attention Owner/Operator33INTRODUCTION SECTION29ASSEMBLY AND CONNECTING THE LOADER SECTION35Assembly Instructions36Proper Rear Ballasting and Wheel Spacing38Dismounting Loader and Mounting Loader to Tractor39Dismounting Loader391. Locate tractor and loader on firm level ground.392. Level and lower bucket to ground. Engage tractor brakes and shut off tractor engine. Move lift control lever back and forth several times to relieve pressure in lift cylinders.393. Remove 5/8 lock nuts and washers which clamp hinges closed around mid mounting tubes on tractor.394. Start tractor engine and release tractor brakes. Activate lift control lever to raise side frame up off midmounting assembly. Continue rotating loader side frames off midmounting tubes. Slowly back tractor out of loader while rotating loader side ...395. Move lift and bucket control levers back and forth several times to relieve pressure on lift and bucket cylinders. Disconnect quick couplers between loader and tractor. Hang hoses over loader side frame upright for storage. Make sure male quick co...396. Fasten bolts, washers and nuts onto hinge for storage.39Preparing Stored Loader for Mounting401. Slowly drive tractor up to loader until hoses will reach from loader to control valve couplers.402. Make sure quick couplers are clean. Connect quick couplers between tractor and loader. Match color coded bands when connection couplers.403. Start tractor engine and release tractor brakes. Operate lift control to extend lift cylinders until side frame uprights will clear front axle. Make sure counterweighted hinges swing fully open. Proceed to instruction 1 in “Mounting Procedure”...40Mounting Loader411. Slowly drive tractor up to loader until hoses will reach from loader to tractor. Engage tractor brakes and shut off tractor engine.412. Connect quick couplers between tractor and loader, matching color coded bands.413. Start tractor engine and release tractor brakes. Slowly drive tractor ahead while activating lift control lever to extend or retract lift cylinders, positioning tractor so hinges hook midmounting bracket tubes as loader side frame uprights rotate.414. Put tractor in neutral. Retract lift cylinders bringing side frame channels up so front yoke tube contacts front mounting top flange. Move tractor ahead so front yoke tube engages in front mounting bracket channel and loader side frame uprights se...415. Clamp hinge around midmounting tube using 3/ 4 washer and flex-lock nut.416. Loop hoses through hose support bracket on front mounting bracket.417. Loop one rubber tie strap around hoses and hook on yoke to keep tension on hoses. Secure hoses to loader right side frame using other rubber tie strap (Figure Asm-L-0033).41Quick-Attach Round Bale Spear421. Temporarily remove 1/2 x 3-1/4 cap screw (3) and lock nut (4).422. Place bale spike (2) into sleeve of bale spear bracket (1). Use 1/2 x 3-1/4 cap screw (3) and lock nut (4) to fasten bale spike (2) in sleeve of bale spear bracket (1).42Attaching Quick Attach Buckets or Round Bale Spear421. Locate tractor and attachment on firm level ground. Lower boom to rest on ground.422. Extend bucket cylinders slightly, while raising boom to three to five inches of ground clearance. Making sure loader quick attach bar is parallel to attachment, drive tractor ahead very slowly toward attachment. Continue driving tractor forward, p...423. Activate bucket rollback while moving tractor slightly ahead so quick attach bar catches underneath channel of attachment. Continue to roll attachment back completely so latch pins engage in bracket ears.424. Activate lift cylinder to raise attachment and extend bucket cylinders to tilt attachment at a slight downward angle so quick attachment mechanism is visible. Visually inspect mechanism to verify pins are engaged in ears on back of attachment.42Detaching Quick Attach Buckets or Round Bale Spear431. Locate tractor and loader on firm level ground.432. Lower boom arms until bucket or bale spear rests level on ground. Shut off tractor engine and engage tractor brakes.433. Disengage latch pins by lifting handles and rotating them so pins and blocks provided on attachment ears.434. Start tractor engine, release tractor brakes and extend bucket cylinders while slowly backing tractor away from bucket or bale spear, until quick-attach bar disengages from attachment channel.43Attaching Pin on Bucket, Round Bale Spear or Manure Bucket4360 Quick Attach and PIn on Manure Bucket with Tines and Dirt Plate43Tines43Dirt Plate43Attaching Pin on Bucket43Assembling Quick Attach Device441. Quick attach device is pre-assembled at the factory.442. Unband the quick attach device and wood blocks. (Figure Asm-L-0012)44Installing Quick Attach Device45OPERATION SECTION49RHINO 2410 LOADER50OPERATION INSTRUCTIONS501. Standard Equipment and Specifications51(A) Maximum Lift Height at Pivot Pin 117”51(B) Clearance with Bucket Dumped 88.5”51(C) Reach at Maximum Height 33”51(D) Maximum Dump Angle 42°51(E) Reach with Attachment on Ground 76”51(F) Attachment Rollback Angle 24°51(G) Digging Depth 4.5”51(H) Overall Height in Carry Position 64”512. Operator Requirements523. Tractor Requirements55Tractor Requirements and Capabilities553.1 ROPS and Seat Belt553.2 Tractor Lighting and SMV Emblem553.3 Tractor Ballast564. Getting On and Off the Tractor564.1 Boarding the Tractor574.2 Dismounting the Tractor575. Starting the Tractor586. Pre-Operation Inspection and Service596.1 Tractor Pre-Operation Inspection/Service596.2 Loader Pre-Operation Inspection and Service607. Driving the Tractor and Loader657.1 Driving the Tractor and Loader668. Operating the Tractor and Loader668.1 Operating the Loader72FILLING THE BUCKET72A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort.74LIFTING THE LOAD74CARRYING THE LOAD75DUMPING THE BUCKET76LOWERING THE BUCKET76OPERATING WITH FLOAT CONTROL77LOADING FROM A BANK78PEELING AND SCRAPING80LOADING LOW TRUCKS OR SPREADERS FROM A PILE81BACKFILLING82Leave dirt in bucket. Dumping on each pass wastes time.83Leave dirt which drifts over side of bucket for final cleanup.84HANDLING LARGE HEAVY OBJECTS841. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended.842. Handling large heavy objects can be extremely dangerous due to:843. If you must perform above work, protect yourself by:848.2 Operating Bale Spear858.3 Shutting Down the Implement869. Loader Storage8610. Transporting the Tractor and Implement8610.1 Transporting on Public Roadways8810.2 Hauling the Tractor and Implement9011. Troubleshooting Guide91Loader slow or will not lift Hydraulic oil too heavy. Change to proper oil.91and/or dump91Oil filter plugged. Clean or replace filter.91Hydraulic pump worn. Repair or replace pump.91Oil line restricted or leaking. Check all hoses and tubes for leaks,91damage or restrictions. Replace91damaged or restricted hoses or tube91oil lines.91Control valve does not shift Inspect, clean, repair or replace91properly. valve.91Air in hydraulic system. Cycle lift cylinders and bucket91cylinders several times to free91system of air.91Cylinder leaks internally. Replace seals.91Faulty relief valve (tractor). Clean and replace relief valve.91Loader chatters or Air leak in pump inlet line. Check, tighten or replace inlet line.91vibrates when raising91or lowering91Air in hydraulic system. Cycle lift and bucket cylinders.91Oil level too low. Add oil as required.91Boom delay at start Air in system. Cycle lift cylinders and bucket91of self-level or unstable cylinders several times to free91self-level system of air.91*Loaded bucket dumps Unloading spool is leaking. Remove and inspect unloading91or uncurls when control spool for damage.91valve is in neutral91Control linkage binding. Inspect, adjust or repair linkage.91Cylinder seals bypassing oil. Repair or replace cylinders.91*Insufficient self-level Set screw is out of adjustment. Readjust set screw to achieve91proper flow split.91Spring on unloading spool Remove plug; replace unloading91is broken. spool spring.91Flow divider spool is stuck Remove flow divider spool and91towards adjustment pin side. inspect for damage.91PROBLEM POSSIBLE CAUSE REMEDY92*With bucket dumped, Dampening office in unloading Remove unloading spool and clean92boom is slow in starting spool is plugged. dampening orifice.92*Bucket does not move Set screw is screwed in all Readjust set screw to achieve92in self-level the way. proper flow split.92Dampening orifice in unloading Remove unloading spool and clean92spool is plugged. dampening orifice.92Ports A and B are plumbed Reverse hoses on ports A and B of92backwards. self-level valve.92Bucket curls in self-level Ports C and D are plumbed Reverse hoses on ports C and D of92backwards. self-level valve.92External leakage Damaged seals. Remove leaking component;92replace seals.92Pump noisy Inlet line restricted or leaking. Check for air leaks, restrictions or92collapsed hose. Tighten or replace hose. Clean filter.92Oil level too low. Add oil as required.92Pump worn or damaged. Repair or replace pump.92Bucket tines bend or Only a few tines were under Be sure three or more tines are92break load. under load.92Excessive wear on bucket Bucket is riding on cutting edge Use boom “FLOAT” position or92cutting edge instead of wear runners. bucket level indicator to ensure92bucket rides on wear runners.92No-tools Quick-Attach Tee-bolt tension no set Adjust tee-bolt tension until 40-5092handle too loose or too tight correctly. lbs. force is needed to close handle.92Bucket cutting edge not Rear axle on tractor not level With tractor on level surface,92flat on the ground from side to side. compare rear axle height from left92to right, measuring from axle center to ground. Adjust air pressure in rear tires until axle height measures the same for both sides.92MAINTENANCE SECTION93Lubrication Schedule96Daily Maintenance971. Check fluid level of tractor hydraulic system before starting each day’s operation. If necessary, add hydraulic oil as recommended in your tractor operator’s manual.972. Daily (unless conditions justify more frequent greasing) lubricate all twelve grease fittings; one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinder.973. After every ten hours of operation, check all hardware and tighten where required.974. Replace hoses immediately if they are damaged by a cut or scrape, extruded at the fittings or leaking. Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil.97Cylinder Service98Lift and Bucket Cylinder Disassembly981. Hold cylinder tube (13) stationary and pull wire ring (14) out through slot.982. Pull shaft (1), with all assembled parts, out of cylinder tube (13).983. Remove elastic locknut (12) from end of shaft and slide cylinder piston (10) and cylinder head (4) off shaft.984. Remove piston wear ring (11), piston seal (8), and o-ring (7) from outside grooves on piston(10).985. Remove wiper seal (2), rod seal (3) and wear ring (5) from inside of cylinder head and o-ring (7) with backup washer (6) from groove on outside of head.986. Clean all parts including cylinder tube, in a suitable cleaning solvent, then use air pressure to blow any dirt or excess solvent from all parts.987. Examine all parts for wear or damage and replace, if necessary.98Lift and Bucket Cylinder Reassembly991. Place rod seal (3) into groove inside cylinder head.992. Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (5). Install wear ring (4) inside other end of head (5).993. Place o-ring (7) with back-up washer (6) in groove on outside of head. Back-up washer must be on rod side.994. Remove sharp edges on outer edge of the threaded end of shaft (1). Lubricate wiper seal (2) and rod seal (3) in head and carefully slide head onto shaft.995. Place o-ring (10), piston seal (11) and piston wear ring (8) in grooves on outside of piston (9).996. Slide piston (9) onto threaded end of shaft and install lock nut (12). Tighten lock nut to 100 lbs.997. Lubricate piston wear ring (8) and piston seal (11) on piston, o-ring (7) and backup washer (6) on head and inside of cylinder tube (13), then carefully slide piston and head into cylinder tube (13).998. Insert wire retaining ring (14) into slot in cylinder tube (13). Apply pressure to wire ring to thread it into groove while turning cylinder head.99Storage1001. Store loader with attachment securely attached.1002. Place dust caps on hydraulic quick couplers.1003. Do not remove attachment from stored loader.1014. Do not allow children to play on or around loader.101Proper Torque for Fasteners102LOADER108RHINO106LIMITED WARRANTY1061. LIMITED WARRANTIES1061.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...1061.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1061.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1061.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1062. REMEDIES AND PROCEDURES.1062.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1062.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1062.03. Purchaser is responsible for returning the goods in question to the Dealer.1062.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:106(a) Repair or replace the defective goods or part(s) or106(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1062.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1063. LIMITATION OF LIABILITY.1063.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1063.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1063.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1063.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1064. MISCELLANEOUS.1064.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1064.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1064.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1064.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.106TO THE OWNER/OPERATOR/DEALER107RHINO®106Dimensioni: 3,94 MBPagine: 108Language: EnglishApri il manuale
