Wayne-Dalton 2411 ユーザーズマニュアル
(2) 3/8” Nuts and
Washers
Top
Plate
Perimeter Seal
Spring Mounting
Pad. 2 x 6” White
Pad. 2 x 6” White
Pine or Denser.
Secured with min.
(4) 5/16” x 4” lag
bolts into header.
bolts into header.
Header
(2) 3/8” x 1”
or 1-1/2”
Bolts
Pre-Cast
Steel
1/2” x 3” Sleeve Anchor
NOTE: Must secure sleeve
anchors to building first then
attach brackets to anchors
5/16” x 1” Self-Drilling
and tapping screw
Fig. N-1
PG. 11
(1) Tamper - Resistant
5/16 X 2” Lag Screw
Secure each end bracket to the horizontal reinforcing angle using (2) 3/8” x 3/4” truss bolts and nuts.
Anchor the wall mounting flange of the end bracket to the jamb using (2) 5/16” x 1-5/8” lags (wood),
(2) 5/16” x 1” self-drilling and tapping screws (steel), or (2) 3/8” x 3” sleeve anchors (precast ).
Spring pads must be securely anchored now before proceeding. The pads must be flush (± 1/8”) with the
jambs. Attach the spring center bearing brackets to the pad(s) using the following fasteners:
Anchor the wall mounting flange of the end bracket to the jamb using (2) 5/16” x 1-5/8” lags (wood),
(2) 5/16” x 1” self-drilling and tapping screws (steel), or (2) 3/8” x 3” sleeve anchors (precast ).
Spring pads must be securely anchored now before proceeding. The pads must be flush (± 1/8”) with the
jambs. Attach the spring center bearing brackets to the pad(s) using the following fasteners:
Pre-Cast: Secure each spring bearing bracket using (2) 1/2” x 3” sleeve anchors. This installation will
require the 1/2” anchors to be secured to the building, then securing the brackets to the anchors.
require the 1/2” anchors to be secured to the building, then securing the brackets to the anchors.
Wood: Secure each spring bearing bracket using (2) 5/16” x 1-5/8” lag screws for the upper two holes and
(1) 5/16” x 2” tamper proof lag screw for the lower hole.
(1) 5/16” x 2” tamper proof lag screw for the lower hole.
Steel: Secure each spring bearing bracket using (3) 5/16” x 1” self-drilling and tapping screws. See Page 15
for alternate spring bearing bracket mounting methods.
for alternate spring bearing bracket mounting methods.
NOTE: The coupler support brackets only require (2) fasteners, where the spring bearing brackets
require (2) fasteners in the lower slot and hole, then (1) fastener in the top slot.
Secure the stationary cone(s) (dead end) to the spring bearing bracket(s) using 3/8” bolts and nuts.
NOTE: 3-3/4”, 6” and Duplex , each spring is secured to one center bearing bracket. DO NOT attach or
attempt to attach two springs of this size to one bearing bracket.
Feed the cables (attached to the bottom bracket) up through the vertical track, behind the roller shafts and
secure to the drum. Push the drum up against the race, of the end bearing bracket and secure to the shaft
by tightening the set screws (solid shafts use 1/4” key(s) and set screws to secure drums). Rotate drum
until cable is taut and apply vice grips to shaft, with end resting, against wall or jamb. This will hold cables
onto drum. There must be at least 1/2 wrap of cable onto drum, if not contact Wayne-Dalton for proper
cable lengths. Attach cable and secure drum to shaft as mentioned above. Make sure drums are in time on
one piece shaft assemblies before winding spring(s). Each drum should be at the 3 O’clock position, make
adjustments as necessary.
If top section is not assembled, do so now, before winding springs. Also make sure all hardware is securely
attached to all sections.
Use appropriate diameter winding rods. (Snug fitting 1/2”, 5/8”, or 3/4”)
require (2) fasteners in the lower slot and hole, then (1) fastener in the top slot.
Secure the stationary cone(s) (dead end) to the spring bearing bracket(s) using 3/8” bolts and nuts.
NOTE: 3-3/4”, 6” and Duplex , each spring is secured to one center bearing bracket. DO NOT attach or
attempt to attach two springs of this size to one bearing bracket.
Feed the cables (attached to the bottom bracket) up through the vertical track, behind the roller shafts and
secure to the drum. Push the drum up against the race, of the end bearing bracket and secure to the shaft
by tightening the set screws (solid shafts use 1/4” key(s) and set screws to secure drums). Rotate drum
until cable is taut and apply vice grips to shaft, with end resting, against wall or jamb. This will hold cables
onto drum. There must be at least 1/2 wrap of cable onto drum, if not contact Wayne-Dalton for proper
cable lengths. Attach cable and secure drum to shaft as mentioned above. Make sure drums are in time on
one piece shaft assemblies before winding spring(s). Each drum should be at the 3 O’clock position, make
adjustments as necessary.
If top section is not assembled, do so now, before winding springs. Also make sure all hardware is securely
attached to all sections.
Use appropriate diameter winding rods. (Snug fitting 1/2”, 5/8”, or 3/4”)
STEP 4. Products over 12’2” require U-bars to be secured to each section. Position the 2” or 3” Ubars below
the lower hinge leaf and attach with (2) 1/4-20 X 7/8” tek screws (1/2” from section edge) as shown in Fig.
K.
Doors requiring trusses, position the truss below the lower hinge leaf (1/2” from the section edge) and
secure truss using (2) 1/4”-20 x 7/8” self-drilling and tapping screws per stile. Refer to Fig. K.
Doors requiring (2) welded trusses or 8” truss refer to Auxiliary Installation Instructions.
STEP 5. Leveling Door. (Bottom section) Center and level (or support to a known grade level) the bottom
section in the opening, as seen in Fig. L. Temporarily attach the vertical tracks to the jambs. Allow 1/2”
clearance between the section and the track as illustrated in the Sideroom illustrations.
It is important that the bottom of each track is in the same level. (shim if necessary)
Products being installed to precast or block must use a 3/8 x 3” long sleeve anchor to attach the verticals
to the building. Use the slots in the wall angle as a drill template, drill a 3/8” hole (3-1/2” deep) and secure
to anchor.
STEP 6. Installing the Door Sections Secure the end hinges, (one side only) center hinges, and strutting
( if applicable) as previously illustrated. Locate the Lock Section (usually the second) and insert a roller into
the end hinge. Stack this section into the opening by hooking the roller in the vertical track and lower onto
the bottom section. Insert a roller into the appropriate end hinge and insert into vertical track on the
opposite end. Secure to the section using the self-tapping screws. Align the section edges, flip up the upper
hinge leafs and secure to the lock section using the self-tapping screws. Continue to hardware and stack the
remaining sections in the proper sequence. Attach the top brackets to the upper corners using self drilling
and tapping screws as shown in Fig. L.
NOTE : Top section maybe installed now or may wait until the last step (installer preference)
the lower hinge leaf and attach with (2) 1/4-20 X 7/8” tek screws (1/2” from section edge) as shown in Fig.
K.
Doors requiring trusses, position the truss below the lower hinge leaf (1/2” from the section edge) and
secure truss using (2) 1/4”-20 x 7/8” self-drilling and tapping screws per stile. Refer to Fig. K.
Doors requiring (2) welded trusses or 8” truss refer to Auxiliary Installation Instructions.
STEP 5. Leveling Door. (Bottom section) Center and level (or support to a known grade level) the bottom
section in the opening, as seen in Fig. L. Temporarily attach the vertical tracks to the jambs. Allow 1/2”
clearance between the section and the track as illustrated in the Sideroom illustrations.
It is important that the bottom of each track is in the same level. (shim if necessary)
Products being installed to precast or block must use a 3/8 x 3” long sleeve anchor to attach the verticals
to the building. Use the slots in the wall angle as a drill template, drill a 3/8” hole (3-1/2” deep) and secure
to anchor.
STEP 6. Installing the Door Sections Secure the end hinges, (one side only) center hinges, and strutting
( if applicable) as previously illustrated. Locate the Lock Section (usually the second) and insert a roller into
the end hinge. Stack this section into the opening by hooking the roller in the vertical track and lower onto
the bottom section. Insert a roller into the appropriate end hinge and insert into vertical track on the
opposite end. Secure to the section using the self-tapping screws. Align the section edges, flip up the upper
hinge leafs and secure to the lock section using the self-tapping screws. Continue to hardware and stack the
remaining sections in the proper sequence. Attach the top brackets to the upper corners using self drilling
and tapping screws as shown in Fig. L.
NOTE : Top section maybe installed now or may wait until the last step (installer preference)
PG. 6
Refer To Strutting Schedule Insert.
STEP 7. Installing the Vertical Track: Adjust the vertical track to 1/2” spacing from the bottom section and
3/4” at the top section (splice) Refer to page 5. Permanently secure each vertical to the jambs using the
following fasteners:
Steel Jambs: 5/16” x 1” self drilling and tapping screw.
Wood Jambs: 5/16” x 1-5/8” lag screw.
Precast or Block: 3/8” x 3” sleeve anchor.
The left hand vertical track assembly indicates the standard fastener spacing.
3/4” at the top section (splice) Refer to page 5. Permanently secure each vertical to the jambs using the
following fasteners:
Steel Jambs: 5/16” x 1” self drilling and tapping screw.
Wood Jambs: 5/16” x 1-5/8” lag screw.
Precast or Block: 3/8” x 3” sleeve anchor.
The left hand vertical track assembly indicates the standard fastener spacing.
Secure each end using
(2) 1/4 - 20 X 7/8” TEK
Screws per stile
6” Welded Truss
3” UBar
Fig. K
Top bracket installation illustration.
Secure each bracket using (2) 1/4” X 7/8”
self-tapping screws. Doors over 16’2” wide
or doors over 8 sections high require
double top brackets.
Secure each end of Top Section
using (2) 1/4 - 20 X 7/8” TEK
Screws and Strut Clips per End
Stile
NOTE:
SUPPORT BRACKETS
ARE SUPPLIED ON ALL DOORS
REQUIRING DOUBLE END
STILES
REQUIRING DOUBLE END
STILES
An Extra Support Bracket
Will Need To Be Added To
Top Brackets On Double
Endstile Applications
Secure U-bar to each center stile
using (2) 1/4 - 20 X 7/8” TEK
Screws