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page 46 — DCa25Usi 60 hz generaTor • operaTion anD parTs manUal — rev. #3 (07/19/11) 
trOubleshOOting (generatOr)
Practically  all  breakdowns  can  be  prevented  by  proper  handling  and  maintenance  inspections,  but  in  the  event  of  a 
breakdown, use Table 19 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our 
company’s business office or service plant.
Table 19. generator Troubleshooting
symptom
possible problem
solution
No Voltage Output
AC Voltmeter defective?
Check output voltage using a voltmeter.
Is wiring connection loose?
Check wiring and repair.
Is AVR defective?
Replace if necessary.
Defective Rotating Rectifier?
Check and replace.
Defective Exciter Field?
Check for approximately 17.3 ohms across J & K on CN1
Low Voltage Output
Is engine speed correct?
Turn engine throttle lever to “High”.
Is wiring connections loose?
Check wiring and repair.
Defective AVR?
Replace if necessary.
High Voltage Output
Is wiring connections loose?
Check wiring and repair.
Defective AVR?
Replace if necessary.
Circuit Breaker Tripped
Short Circuit in load?
Check load and repair.
Over current?
Confirm load requirements and reduce.
Defective circuit breaker?
Check and replace.
Over current Relay actuated? Confirm load requirement and replace.