Zebra Technologies 7309 ユーザーズマニュアル
FM60-7309 Operator’s Manual
Page 10
888-249-4855 • www.ZebraSkimmers.com • Zebra Skimmers Corporation
FM60-7309 Operator’s Manual
888-249-4855 • www.ZebraSkimmers.com • Zebra Skimmers Corporation
Page 11
Filter/Regulator
Filter/Regulator 12E
05E, 06E & 07E
(Coalescing Element)
Appendix: Third Party Equipment
Contents
Parker Pneumatic Filter/Regulator …………………… 10-11
Parker Pneumatic 14E Mini Filter/Regulator ………… 11-12
ALL-FLOW PUMP ……………………………………… 13-14
Parker Pneumatic Filter/Regulator …………………… 10-11
Parker Pneumatic 14E Mini Filter/Regulator ………… 11-12
ALL-FLOW PUMP ……………………………………… 13-14
Parker Pneumatic Filter/Regulator
Pneumatic Division North America
Richland, Michigan 49083
Richland, Michigan 49083
WARNING
To avoid unpredictable system behavior that can cause personal injury and property damage:
• Disconnect air supply and depressurize all air lines connected to this product before
• Disconnect air supply and depressurize all air lines connected to this product before
installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature, and other conditions
listed on these instructions.
• Medium must be moisture-free if ambient temperature is below freeing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be performed by knowledgeable
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be performed by knowledgeable
personnel who understand how pneumatic products are to be applied.
• After installation, servicing, or conversion, air supply should be connected and the product
tested for proper function and leakage. If audible leakage is present, or the product does
not operate properly, do not put into use.
not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered by paint, etc. If masking
is not possible, contact your local representative for replacement labels.
Introduction
Follow these instructions when installing, operating, or servicing the product.
Application Limits
These products are intended for use in general purpose compressed air systems
only
Operating Inlet Pressure:
Operating Inlet Pressure:
kPa
PSIG
bar
with Polycarbonate Bowl
1000
150
10.3
with Metal Bowl
1700
250
17.0
Note: The maximum recommended pressure drop for a particulate filter is 70 kPa
(10 psig, 0.7 bar).
Ambient Temperature Range:
Ambient Temperature Range:
with Polycarbonate Bowl
O°C to 52°C (32°F to 125°F)
with Metal Bowl
O°C to 52°C (32°F to 175°F)
Symbols
Installation
1. The filter/regulator should be installed with reasonable accessibility for service
whenever possible - repair service kits are available. Keep pipe or tubing lengths to
a minimum with inside clean and free of dirt and chips. Pipe joint compound should
be used sparingly and applied only to the male pipe - never into the female port. Do
not use Teflon† tape to seal pipe joints - pieces have a tendency to break off and
lodge inside the unit, possibly causing malfunction. Also, new pipe or hose should be
installed between the filter/regulator and equipment being protected.
a minimum with inside clean and free of dirt and chips. Pipe joint compound should
be used sparingly and applied only to the male pipe - never into the female port. Do
not use Teflon† tape to seal pipe joints - pieces have a tendency to break off and
lodge inside the unit, possibly causing malfunction. Also, new pipe or hose should be
installed between the filter/regulator and equipment being protected.
2. The upstream pipe work must be clear of accumulated dirt and liquids.
3. Select a filter/regulator location as close as possible to the equipment being
3. Select a filter/regulator location as close as possible to the equipment being
protected.
4. Install filter/regulator so that air flows in the direction of arrow on body.
5. Install filter/regulator vertically with the bowl drain mechanism at the bottom. Free
5. Install filter/regulator vertically with the bowl drain mechanism at the bottom. Free
moisture will thus drain into the sump (“quiet zone”) at the bottom of the bowl.
6. Gauge ports are located on both sides of the filter/regulator body for your
convenience. It is necessary to install a gauge or socket pipe plugs into each port
during installation.
Operation
during installation.
Operation
1. Both free moisture and solids are removed automatically by the filter. Units with
coalescing elements (e.g. 12E series) also remove oil. For coalescing units, a 5
micrometer pre-filter is recommended to protect and prolong the life of the coalescent
filter element.
micrometer pre-filter is recommended to protect and prolong the life of the coalescent
filter element.
2. Manual drain filters must be drained regularly before the separated moisture and
oil reaches the bottom of the baffle or end cap.
3. The filter element should be removed and replaced when pressure differential
across the filter is 69 kPa (10 psig).
4. Before turning on the air supply, turn the knob counterclockwise until compression
is released from the pressure control spring. Then turn knob clockwise and adjust
regulator to desired downstream pressure. This permits pressure to build up slowly
in the downstream line.
in the downstream line.
5. To decrease regulated pressure settings, always reset from a pressure lower than
the final setting required. Example, lowering the secondary pressure from 550 to 410
kPa (80 to 60 psig) is best accomplished by dropping the secondary pressure to 350
kPa (50 psig), then adjusting upward to 410 kPa (60 psig).
kPa (80 to 60 psig) is best accomplished by dropping the secondary pressure to 350
kPa (50 psig), then adjusting upward to 410 kPa (60 psig).
6. When desired secondary pressure settings have been reached, push the knob
down to lock this pressure setting.
Service
Service
Caution: Disconnect or shut off air supply and exhaust the primary and secondary
pressures before servicing unit. Turning the adjusting knob counterclockwise does
not vent downstream pressure on non-relieving regulators. Downstream pressure
must be vented before servicing regulator.
not vent downstream pressure on non-relieving regulators. Downstream pressure
must be vented before servicing regulator.
Note: Grease packets are supplied with kits for lubrication of seals. Use only mineral
based grease or oils. Do not use synthetic oils such as esters. Do not use silicones.
Note: After servicing unit, turn on air supply and adjust regulator to the desired
downstream pressure. Check unit for leaks. If leakage occurs, do not operate -
conduct repairs and retest.
Servicing Filter Element
conduct repairs and retest.
Servicing Filter Element
A. 05E, 06E, & 07E Units (Refer to Figure 1.)
1. Unscrew the bottom threaded collar and remove bowl.
2. Unscrew the baffle and then remove element.
3. Clean all internal parts and bowl before reassembling. See polycarbonate bowl
1. Unscrew the bottom threaded collar and remove bowl.
2. Unscrew the baffle and then remove element.
3. Clean all internal parts and bowl before reassembling. See polycarbonate bowl
cleaning section. IMPORTANT: The 05E & 06E Filter/Regulator will not operate
properly if the deflector (or rubber spacer if using an 06E adsorber) is not installed
properly. The deflector (or rubber spacer) must be installed between the filter stem
and the filter body
properly if the deflector (or rubber spacer if using an 06E adsorber) is not installed
properly. The deflector (or rubber spacer) must be installed between the filter stem
and the filter body
4. Install new element.
5. Attach baffle and finger tighten firmly.
6. Replace bowl seal. Lightly lubricate new seal to assist with retaining it in
5. Attach baffle and finger tighten firmly.
6. Replace bowl seal. Lightly lubricate new seal to assist with retaining it in
position.
7. Install bowl into body and tighten collar; hand tight, plus 1/4 turn.
WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN
CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its
subsidiaries and authorized distributors provide product and/or system options for
further investigation by users having technical expertise. It is important that you
analyze all aspects of your application, including consequences of any failure and
review the information concerning the product or system in the current product
catalog. Due to the variety of operating conditions and applications for these products
or systems, the user, through its own analysis and testing, is solely responsible
for making the final selection of the products and systems and assuring that all
performance, safety and warning requirements of the application are met.
further investigation by users having technical expertise. It is important that you
analyze all aspects of your application, including consequences of any failure and
review the information concerning the product or system in the current product
catalog. Due to the variety of operating conditions and applications for these products
or systems, the user, through its own analysis and testing, is solely responsible
for making the final selection of the products and systems and assuring that all
performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features,
specifications, designs, availability and pricing, are subject to change by Parker
Hannifin Corporation and its subsidiaries at any time without notice.
05E, 06E, 07E, & 12E Filter/ Regulator Series
Hannifin Corporation and its subsidiaries at any time without notice.
05E, 06E, 07E, & 12E Filter/ Regulator Series
B. 12E Units (Refer to Figure 2.)
1. Hold bowl collar stationary while unscrewing and removing bowl.
2. Unscrew end cap and then remove element. (Do not remove threaded rod.)
3. Clean all internal parts and bowl before reassembling.
4. Install new element.
5. Attach end cap and finger tighten firmly,
6. Replace bowl seal. Lightly lubricate new seal to assist with retaining it in
1. Hold bowl collar stationary while unscrewing and removing bowl.
2. Unscrew end cap and then remove element. (Do not remove threaded rod.)
3. Clean all internal parts and bowl before reassembling.
4. Install new element.
5. Attach end cap and finger tighten firmly,
6. Replace bowl seal. Lightly lubricate new seal to assist with retaining it in
position.
7. Thread bowl into collar; hand tighten until bowl stops against collar.
Servicing Regulator
A. 05E, 06E, & 07E Units - (Refer to Figure 1.)
1. Disengage the adjusting knob by pulling upward. Turn adjusting knob
1. Disengage the adjusting knob by pulling upward. Turn adjusting knob
counterclockwise until the compression is released from the pressure control spring.
2. Remove the bonnet and bowl assemblies by unscrewing the two threaded
collars.
3. Remove diaphragm assembly from bonnet assembly.
4. Remove filter stem, filter element, poppet assembly, poppet return spring, (seat)
4. Remove filter stem, filter element, poppet assembly, poppet return spring, (seat)
insert and its o-rings.
5. Clean and carefully inspect parts for wear or damage. If replacement is necessary,
use parts from service kits. Clean bowl. See polycarbonate bowl cleaning section.
6. Lubricate o-ring and vee packing seals with grease found in service kits.
7. Install poppet return spring, poppet assembly, (seat) insert and its o-rings, and
7. Install poppet return spring, poppet assembly, (seat) insert and its o-rings, and
filter stem. IMPORTANT: The 05E & 06E Filter/Regulator will not operate properly if
the defector (or rubber spacer if using an 06E adsorber) is not installed properly. The
deflector (or rubber spacer) must be installed between the filter stem and filter body.
the defector (or rubber spacer if using an 06E adsorber) is not installed properly. The
deflector (or rubber spacer) must be installed between the filter stem and filter body.
8. Install filter element and firmly tighten baffle onto the filter stem.
9. Install diaphragm assembly into bonnet assembly. Assemble bonnet assembly to
9. Install diaphragm assembly into bonnet assembly. Assemble bonnet assembly to
body and tighten threaded collar from 5.4 to 5.9 N•m (48 to 52 in-lbs).
10. Install bowl into body and tighten collar; hand tight, plus 1/4 turn,
B. 12E Units - (Refer to Figure 2.)
1 . Disengage the adjusting knob by pulling upward. Turn adjusting knob
counterclockwise until the compression is released from the pressure control spring.
2. Remove the bonnet assembly by unscrewing its threaded collar.