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FM60-7309 Operator’s Manual
Page 12 
888-249-4855 • www.ZebraSkimmers.com • Zebra Skimmers Corporation
FM60-7309 Operator’s Manual
888-249-4855 • www.ZebraSkimmers.com • Zebra Skimmers Corporation 
Page 13
ALL-FLO Pump Service and Operating Manual
ALL-FLO PUMP
ALL-FLO Pump Co., Inc.
9321 Pineneedle Drive
Mentor, OH 44060
Ph: 440-354-1700
Fax: 440-354-9466
Email: email@all-flo.com
AIR DRIVEN, DOUBLE DIAPHRAGM PUMP MANUAL
Congratulations on purchasing one of the most durable and versatile pumps made 
anywhere. With the proper installation and maintenance the pump will provide years 
of great performance. 
READ  THESE  WARNINGS  AND  SAFETY  PRECAUTIONS  PRIOR  TO 
INSTALLATION  OR  OPERATION.  FAILURE  TO  COMPLY  WITH  THESE 
INSTRUCTIONS  COULD  RESULT  IN  PERSONAL  INJURY AND  OR  PROPERTY 
DAMAGE. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
 Before placing the pump in service make certain it is compatible with 
the  fluid  being  pumped.  Changes  of  temperature,  concentrations  or  combinations 
of chemicals may vary resistance of material. Always consult Material Safety Data 
Sheets and Engineering Resistance Tables for chemical compatibility.
•  Be  certain  all  operators  of  this  equipment  have  been  trained  for  safe  working 
practices. 
Specifications
Capacity:
Adjustable 
 
0 to 14 GPM (53,2 liters/min.)
Maximum Temperature:
KN-5 Model 
 
200°F (93°C)
Other Plastic Models   
150°F (66°C)
Maximum Air Pressure:
All Models 
 
100 PSI (6.8 bar)
Minimum Air Pressure:
All Models 
 
20 PSI (1.3 bar)
Dry Lift Capacity @ 100 PSI (6.8 bar):
Models w/PTFE balls 
10 ft. (3 meters)
Other Models 
 
15 ft. (4.5 meters)
Masimum Solids: 
 
1/8” (3.2 mm)
Air Supply:
Inlet 
 
 
1/4” NPT Female
• Air flow control valve supplied, 1/4” NPT or 1/2” BSP Female
Outlet 
 
 
3/8” NPT Female
• Muffler supplied
Fluid Inlet/Discharge:
All Models 
 
1/2” NPS Female
(BSP or NPT Compatible)
Performance Curve
 HAZARDOUS MATERIAL: Protective eye wear and clothing should 
be used whenever pumping hazardous or toxic fluids.
• If a diaphragm ruptures, the pumped product can enter the air side of the pump and 
exit through the air exhaust. When the fluid is hazardous pipe exhaust away from the 
work area and personnel.
•  When  the  fluid  source  is  at  a  higher  level  than  the  pump  (flooded  suction),  the 
exhaust  should  be  piped  to  a  higher  level  than  the  fluid  source  to  prevent  spills 
caused by siphoning if a diaphragm rupture should occur.
 HAZARDOUS PRESSURE: Do not clean or service pump, hoses or 
dispensing valves when the system is pressurized - serious injury may result.
•  Disconnect  air  supply  line  and  relieve  pressure  from  the  system  prior  to 
disassembly. 
  STATIC  WARNING:  Pumping  of  flammable  materials  may  cause 
a  build-up  of  a  static  charge  within  the  electrically  non  conductive  pumps.  Static 
spark  can  cause  explosion  resulting  in  severe  injury  or  death.  Ground  pump  and 
pumping  systems  when  pumping  flammable  products  or  when  used  in  a  location 
where surrounding atmosphere is conductive to spontaneous combustion. Optional 
conductive  non-metallic  models  are  available  when  grounding  is  necessary.  Use 
grounding lugs and always connect to a good ground source.
• Secure pump, connections and all contact points to avoid vibrations and generation 
of contact or static spark. Periodically verify continuity of electrical path to ground with 
an ohmmeter from each component.
•  Consult  local  building  codes  and  electrical  codes  for  specific  grounding 
requirements.
• Use hoses incorporating a static wire.
• Use proper ventilation
• Keep flammables away from heat, open flames and sparks.
• Keep containers closed when not in use.
  Maximum  temperatures  are  based  on  mechanical  stress  only. 
Certain  chemicals  will  significantly  reduce  maximum  safe  operating  temperature. 
Consult engineering guides for chemical compatibility and temperature limits.
• Always use minimum air pressure when pumping  at elevated temperatures.
 Excessive air pressure can cause pump damage, personal injury or 
property damage.
 Pump must be reassembled properly after maintenance.
 Do not use the pump for the structural support of the piping system. 
Be  certain  the  system  components  are  supported  to  prevent  stress  on  the  pump 
parts.
• Flexible connections will avoid damage to piping due to vibration.
Installation
NOTICE:  Re-torque  fasteners  prior  to  use.  Refer  to  torque  requirements  listed  in 
maintenance manual and attached to pump.
1. A lube-free, clean, dry, compressed air source (or any nonflammable, compressed 
gas) is recommended. Use a filter that is capable of filtering out
particles larger than 50 microns.
2. All pumps should be mounted in an upright position with the exception of the 1/4” 
models which may be rotated 360° to suit the application.
3.  When  particles  exceed  the  maximum  particle  specification  of  the  pump  or  are 
sharp enough to cut elastomers install a particle fluid filter on the fluid
suction line.
4. Fluid suctions lines and air exhaust lines should never be smaller than specified 
pipe size of pump.
5. Apply PTFE tape to threads upon assembly to prevent leakage.
6. Never use pipe dope on air line connections.
7. Never use collapsible tube on fluid inlet.
8. Do not exceed 10 ft-pounds of torque on plastic pipe threads.
9. If changing to a different application reconfirm compatibility of fluid.
GENERAL MAINTENANCE
1. Check periodically for product or air leakage. Tighten any joint where leakage is 
occurring.
2. When pumping hazardous or toxic materials, diaphragms should be replaced at 
regularly scheduled intervals based upon pump usage.
3. In freezing temperatures, the pump must be completely drained when idle.
4.  When  pumping  highly  abrasive  fluids  reduce  discharge  flow  rate  or  reduce  air 
pressure to prolong diaphragm life.
5. If you are pumping a material that will settle or compact the pump must be flushed 
before shut down.
Trouble Shooting
AIR IS APPLIED TO PUMP BUT PUMP IS NOT STARTING
1. Clean filters and debris from all fluid lines
2. Make sure all valves on fluid lines are open.
3. Inspect diaphragms for rupture.
4. Air pressure must not be below 20 psi (1,3 bar)