buell s1 lightning '97 マニュアル
2-49
HANDLEBAR
REMOVAL
1.
Remove front brake master cylinder. See
FRONT
BRAKE MASTER CYLINDER, REMOVAL
on
page 2-19
.
2.
Remove left and right handlebar switch housings. See
HANDLEBAR SWITCHES
in Section 7.
3.
Cut left handlebar grip and remove.
4.
Remove instrument support. See
.
5.
Loosen four screws (1) on upper handlebar clamp (2).
6.
Move handlebar towards the air cleaner to increase clutch
cable freeplay. Remove clutch control. See
cable freeplay. Remove clutch control. See
.
7.
Remove four screws (1), upper handlebar clamp (2) and
handlebars (3).
handlebars (3).
8.
Remove four bolts (8), lockwashers (7) and washers (6)
to detach lower handlebar clamps (4, 5) from upper triple
clamp.
to detach lower handlebar clamps (4, 5) from upper triple
clamp.
INSTALLATION
1.
Install lower handlebar clamps (4, 5) with four bolts (8),
lockwashers (7) and washers (6). Tighten to 30-33 ft-lbs
(40.7-44.7 Nm).
lockwashers (7) and washers (6). Tighten to 30-33 ft-lbs
(40.7-44.7 Nm).
2.
Install clutch control. See
3.
Install handlebar (3) using upper handlebar clamp (2)
and four screws (1). Tighten screws to 10-12 ft-lbs (13.6-
16.2 Nm).
and four screws (1). Tighten screws to 10-12 ft-lbs (13.6-
16.2 Nm).
4.
Install instrument support. See
.
5.
Install left and right handlebar switch housings. See
HANDLEBAR SWITCHES
in Section 7.
6.
Install a new left handgrip.
a.
Clean end of handlebar with M600.
b. Place LOCTITE 411 ADHESIVE around inside of
grip.
c.
Push grip onto handlebar end. Twist grip on bar until
end touches left switchgear housing.
end touches left switchgear housing.
d.
Wipe off excess adhesive with a rag.
7.
Install front brake master cylinder. See
FRONT BRAKE
MASTER CYLINDER, INSTALLATION
on
page 2-19
.
Figure 2-57. Handlebars
b0220x2x
1
2
4
5
3
8
6
7
1.
Screw (4)
2.
Upper handlebar
clamp
clamp
3.
Handlebar
4.
Lower right handlebar
clamp
clamp
5.
Lower left handlebar
clamp
clamp
6.
Washer (4)
7.
Lockwasher (4)
8.
Bolt (4)