BENDIX BW1578 ユーザーズマニュアル

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BENDIX
® 
PP-1
® 
VALVE 
4
3
5
6
8
BUTTON ROLL 
PIN
PANEL 
MOUNTING
NUT
7
9
FIGURE 2
3.  Remove the two machine screws (2) and remove the 
lower cover (3).
4.  Remove the inlet-exhaust valve (4) and piston (5).
5.  Remove o-rings (6 & 7) from piston.
OPERATING AND LEAKAGE TESTS
BENDIX
® 
PP-1
®
, PP-8
 AND RD-3
 VALVES
1.  An accurate test gauge should be tee’d into the supply 
line as a means of controlling the supply pressure 
provided. Apply a 120 psi air source to the supply port. 
A small volume reservoir (e.g. 90 cu. in.), with a gauge, 
should be connected to the delivery port.
2.  With 120 psi supply pressure, and the button pulled out 
(exhaust position), leakage at the exhaust port should 
not exceed a 1” bubble in 5 seconds; at the plunger 
stem a 1” bubble in 5 seconds. There should be no 
leakage between the upper and lower body.
3.  Push the button in (applied position). Leakage at 
the exhaust port should not exceed a 1” bubble in 
3 seconds; at the plunger a 1” bubble in 3 seconds. 
(The RD-3
 valve will have to be manually held in this 
position.)
4.  Reduce the supply pressure. At a pressure from 60 to 
20 psi, depending on the spring installed, the button 
should pop out automatically, exhausting the delivery 
volume. (This does not apply to the RD-3
, PP-8
 or some 
PP-1
®
 valves).
REMOVAL
Block and/or hold the vehicle by a means other than air 
brakes and drain all reservoirs.
1.  Drive the button roll-pin out with a punch and remove 
the button.
2.  Mark each air supply line and its port for easy 
reinstallation, then disconnect them.  Remove the valve 
from the panel by removing the panel mounting nut.
INSTALLATION
1.  Install the valve in panel, securing with the panel 
mounting nut.
2.  Reconnect the air lines using marks made during 
removal as a guide.
3.  Install the operating button. Secure the operating button 
by installing the button roll pin.
DISASSEMBLY: BENDIX
®
 PP-1
®
, PP-8
 AND 
RD-3
 VALVES 
1.  Remove the two cap screws (3) which retain the lower 
cover and remove the cover. Remove the sealing ring 
(4).
2.  Insert a small punch through the roll pin hole in the stem 
and remove the locknut (5).
3.  Remove the inlet-exhaust valve (6) and plunger (7) and 
spring (8), if any.
4.  Remove o-ring (9) from plunger.
DISASSEMBLY: BENDIX
® 
PP-5
 VALVE 
1.  Perform same operations as for PP-1
®
 valve.
2.  Remove the inlet seal (10), shown in Figure 4, from 
lower cover. Remove the ring diaphragm (4) from the 
inlet seat.
3.  Remove piston (11) and o-ring (2).
DISASSEMBLY:  BENDIX
® 
PP-2
 VALVE 
1.  Insert a small punch through the roll pin hole in the 
plunger and remove the locknut (1) from the plunger.
2.  Withdraw the plunger and remove the spring (9) and 
o-ring (8).
Bendix
®
 
Valve
Automatic 
Exhaust
Momentary 
Apply
Pilot Trip 
Feature
Non-
Automatic
PP-1
®
20, 30, 40 
or 60 psi
-
-
-
PP-2
40 psi
-
-
-
PP-5
40 psi
-
18 psi
-
RD-3
-
Must be held manually
-
-
PP-8
-
-
-
Will remain in 
either position