BENDIX SD-08-2414 ユーザーズマニュアル

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IMPORTANT:  The Complaints, Causes and Remedies presented here should not be considered as the only situations possible.  
They are only meant to represent the most commonly encountered situations.  It may be necessary to perform additional troubleshooting 
using the more detailed information presented in service manuals for the specific components.
1.  Discharge plugged or restricted
•  Connect a temporary discharge line from the 
compressor discharge port to the supply reservoir 
and re-check the build-up.  If the system build-up is 
OK then replace the plugged discharge line.  If the 
build-up is NOT OK, go to next cause.
2.  Air pressure trapped between the governor and the 
compressor
•  Verify  the  safety  valve  operation,  then  remove  or 
disconnect the governor from the compressor and 
check build-up.
•  If the build-up is OK, repair or replace the governor or 
the line between the governor and the compressor.
•  If the build-up is NOT OK, repair or replace the  
compressor.
3.  Blow Leakage at the Air Dryer Exhaust
•  Drain all air from the supply reservoir then remove the 
control air line from the air dryer, plug the line and plug 
the control port in the air dryer.  Re-check build-up.
•  If the build-up is OK, repair or replace the governor 
or the line between the governor and the air dryer.
•  If the build-up is NOT OK, and the temperature is 
below 32° F, turn the ignition ON and allow the heater 
to warm the air dryer then check the system build-up.  
If NOT OK, remove the wire (connector or terminal) 
from the air dryer.  Using a test light, check the wire 
end, or terminal, for battery voltage with the vehicle 
ignition ON.  If the voltage is OK, repair or replace the 
air dryer heater and thermostat. If the voltage is NOT 
OK, repair or replace the vehicle wire connected to 
the air dryer. Retest build-up. 
•  If build-up is still NOT OK, or if the temperature 
is above 32° F, replace the air dryer purge valve 
assembly.
4.  Air system leakage 
•  Build the system pressure to governor cut-out, wait 
two (2) minutes for the air dryer purge completion. 
Note the pressure on the dash gauges then watch 
the dash gauges for two (2) minutes.  The leakage is 
not to exceed 2 psi in two (2) minutes for truck bus 
or tractor (no trailer).
•  If  the  leakage  is  NOT  OK  on  the  gauges,  find  the 
leak(s) in service and park system and repair.  Retest 
and if the system purge air dryer is in use and still not 
OK, repair or replace the dryer.
•  If the leakage is OK on the gauges, drain the air 
from the supply reservoir, remove the drain cock 
and install an air gauge.  Build the system air in the 
supply reservoir and note the leakage.  If OK, continue 
checking.  If NOT OK, find the leaks and repair.
5.  Discharge line leakage
•  Apply  a  soap  solution  to  the  cover  on  the  flexible 
discharge line, if leakage is noted, replace the line.
•  Soap  fittings  to  check  for  leakage  and  tighten  as 
needed.
TESTS COMMON TO MORE THAN ONE COMPLAINT
SD-08-2414 © 2014 Bendix Commercial Vehicle Systems LLC, a member of Knorr-Bremse Group • 9/2014 • All rights reserved.
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