Marvel MP24WDG4RS 仕様シート
Overlay Panels
For comprehensive installation instructions,
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13
Figure 10a
OVERLAY DOOR PANEL INSTALLATION
Step 2: Remove the door gasket
With the door laying on a flat surface and starting at a
corner of the door remove the magnetic door gasket from
the interior side of the door, see Figure 10. Set the gasket
aside on a flat surface.
There are 10 holes in the gasket retainer extrusions, (3 on
each side and 2 at the top and bottom which are used to
fasten the panel to the front of the door. The screws are
provided in the literature pack.
Figure 10
Overlay panel
flush with top
of door.
Holes in
gasket
retainer.
Magnetic Gasket
remove starting at a
corner, grasp and pull
away from the door.
Step 3: Cut and drill the overlay panel
Depending on your model cut the overlay door panel to the
dimensions shown in Figures 11 to 18.
Overlay panel to
be centered on
width of door.
Figure 9
Press and hold down this
tab on the wire connector
and pull the connector apart.
16
Counter bore
lock hole
on back side.
Figure 19a
#10 x
1
⁄
2
"
screw
Figure 19
Hinge side of door
1
⁄
2
" (13 mm) diameter
drill through door panel,
from other side (see
detail above)
13
⁄
16
"
(20.5 mm) counter bore,
7
⁄
16
" (11 mm) deep.
17
⁄
32
"
(13.7 mm)
3
1
⁄
2
"
(89 mm)
OVERLAY DOOR PANEL INSTALLATION
Step 5: Assemble lock parts
Two (2) lock extensions are provided with the lock. Use the
longer extension for
3
⁄
4
" thick overlay panels and the shorter
one for
5
⁄
8
" thick overlay panels. Assemble the lock exten-
sion, cam stop washer, spring washer, and set screw to the
lock as shown in Figure 20 and 21.
Install this lock assembly into the lock hole in the overlay
panel and secure with the retaining nut on the back side
with a 15 mm socket and ratchet. Make sure the key slot in
the front of the lock is vertical.
Step 6: Install lock cam
Attach the lock cam to the back of the lock assembly with
the phillips head screw provided. Orient the lock cam verti-
cally when installing on the lock.
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom overlay panel should be
flush with the top of the door and centered along the width
of the door. See Figure 10a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "C", being careful not to drill
through the front surface of the panel, drill no deeper than
1
⁄
2
" (12.7 mm) deep. If the overlay panel is thinner than
5
⁄
8
" (16 mm) thick shorter screws will have to be obtained.
Fasten the panel to the door with the 10 screws provided in
the literature pack. (See Figure 19a). Remove the clamps
and replace the gasket in the gasket extrusion channels of
the door. Some force may be required to seat the gasket
into the channels. Be sure the gasket corners are seated
properly.
Material Type
#10 Wood Screw
Hardwood
1
⁄
8
" (3.2 mm) Diameter. Pilot Hole
Softwood
7
⁄
64
(2.8 mm) Diameter. Pilot Hole
Table C
16
Counter bore
lock hole
on back side.
Figure 19a
#10 x
1
⁄
2
"
screw
Figure 19
Hinge side of door
1
⁄
2
" (13 mm) diameter
drill through door panel,
from other side (see
detail above)
13
⁄
16
"
(20.5 mm) counter bore,
7
⁄
16
" (11 mm) deep.
17
⁄
32
"
(13.7 mm)
3
1
⁄
2
"
(89 mm)
OVERLAY DOOR PANEL INSTALLATION
Step 5: Assemble lock parts
Two (2) lock extensions are provided with the lock. Use the
longer extension for
3
⁄
4
" thick overlay panels and the shorter
one for
5
⁄
8
" thick overlay panels. Assemble the lock exten-
sion, cam stop washer, spring washer, and set screw to the
lock as shown in Figure 20 and 21.
Install this lock assembly into the lock hole in the overlay
panel and secure with the retaining nut on the back side
with a 15 mm socket and ratchet. Make sure the key slot in
the front of the lock is vertical.
Step 6: Install lock cam
Attach the lock cam to the back of the lock assembly with
the phillips head screw provided. Orient the lock cam verti-
cally when installing on the lock.
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom overlay panel should be
flush with the top of the door and centered along the width
of the door. See Figure 10a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "C", being careful not to drill
through the front surface of the panel, drill no deeper than
1
⁄
2
" (12.7 mm) deep. If the overlay panel is thinner than
5
⁄
8
" (16 mm) thick shorter screws will have to be obtained.
Fasten the panel to the door with the 10 screws provided in
the literature pack. (See Figure 19a). Remove the clamps
and replace the gasket in the gasket extrusion channels of
the door. Some force may be required to seat the gasket
into the channels. Be sure the gasket corners are seated
properly.
Material Type
#10 Wood Screw
Hardwood
1
⁄
8
" (3.2 mm) Diameter. Pilot Hole
Softwood
7
⁄
64
(2.8 mm) Diameter. Pilot Hole
Table C
16
Counter bore
lock hole
on back side.
Figure 19a
#10 x
1
⁄
2
"
screw
Figure 19
Hinge side of door
1
⁄
2
" (13 mm) diameter
drill through door panel,
from other side (see
detail above)
13
⁄
16
"
(20.5 mm) counter bore,
7
⁄
16
" (11 mm) deep.
17
⁄
32
"
(13.7 mm)
3
1
⁄
2
"
(89 mm)
OVERLAY DOOR PANEL INSTALLATION
Step 5: Assemble lock parts
Two (2) lock extensions are provided with the lock. Use the
longer extension for
3
⁄
4
" thick overlay panels and the shorter
one for
5
⁄
8
" thick overlay panels. Assemble the lock exten-
sion, cam stop washer, spring washer, and set screw to the
lock as shown in Figure 20 and 21.
Install this lock assembly into the lock hole in the overlay
panel and secure with the retaining nut on the back side
with a 15 mm socket and ratchet. Make sure the key slot in
the front of the lock is vertical.
Step 6: Install lock cam
Attach the lock cam to the back of the lock assembly with
the phillips head screw provided. Orient the lock cam verti-
cally when installing on the lock.
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom overlay panel should be
flush with the top of the door and centered along the width
of the door. See Figure 10a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "C", being careful not to drill
through the front surface of the panel, drill no deeper than
1
⁄
2
" (12.7 mm) deep. If the overlay panel is thinner than
5
⁄
8
" (16 mm) thick shorter screws will have to be obtained.
Fasten the panel to the door with the 10 screws provided in
the literature pack. (See Figure 19a). Remove the clamps
and replace the gasket in the gasket extrusion channels of
the door. Some force may be required to seat the gasket
into the channels. Be sure the gasket corners are seated
properly.
Material Type
#10 Wood Screw
Hardwood
1
⁄
8
" (3.2 mm) Diameter. Pilot Hole
Softwood
7
⁄
64
(2.8 mm) Diameter. Pilot Hole
Table C
15
!
CAUTION
1
3
⁄
16
"
(3 cm)
1
5
⁄
32
"
(2.9 cm)
Figure 15
Left Hand Hinged Door
24" (61 cm) wide appliance
Weight of overlay door panel
must not exceed 10 pounds
(4.5 kg) for a glass door model.
Figure 17
Right Hand Hinged Door
24" (61 cm) wide appliance
Clearance
for hinge
at top and
bottom
Clearance for
screw head,
4 places
Figure 16
Left Hand Hinged Door
24" (61 cm) wide appliance
Figure 18
Right Hand Hinged Door
24" (61 cm) wide appliance
Clearance for hinge
at top and bottom
Clearance for
screw head,
4 places
Hinge side of door
Top of door
Top of door
Hinge side of door
OVERLAY DOOR PANEL INSTALLATION
This side
facing interior
This side
facing interior
23
3
⁄
4
"
(60.3 cm)
1
⁄
4
"
(6 mm)
Deep
23
3
⁄
4
"
(60.3 cm)
1
⁄
4
"
(6 mm)
Deep
1" (2.5 cm) diameter
x
1
⁄
4
" (6 mm) deep
4 places
1
1
⁄
2
"
(3.8 cm)
typical
1
11
⁄
16
"
(4.3 cm)
1" (2.5 cm) diameter
x
1
⁄
4
" (6 mm) deep
4 places
4
7
⁄
8
"
(12.4 cm)
3
1
⁄
8
"
(7.9 cm)
2"
(5.1 cm)
3
11
⁄
16
"
(9.4 cm)
3
11
⁄
16
"
(9.4 cm)
1
1
⁄
2
"
(3.8 cm)
typical
1
11
⁄
16
"
(4.3 cm)
3
27
⁄
32
"
(9.8 cm)
1
⁄
4
" (6 mm)
radius is
permissible
14"
(35.6 cm)
1
3
⁄
16
"
(3 cm)
3
1
⁄
8
"
(7.9 cm)
30
11
⁄
32
"
(77.1 cm)
30
11
⁄
32
"
(77.1 cm)
3
1
⁄
8
"
(7.9 cm)
4
1
⁄
8
"
(10.5 cm)
3
1
⁄
8
"
(7.9 cm)
1
3
⁄
4
"
(4.4 cm)
3
1
⁄
8
"
(7.9 cm)
2"
(5.1 cm)
4
1
⁄
8
"
(10.5 cm)
1
⁄
4
" (6 mm)
radius is
permissible
14"
(35.6 cm)
4
7
⁄
8
"
(12.4 cm)
3
27
⁄
32
"
(9.8 cm)
3
1
⁄
8
"
(7.9 cm)
1
3
⁄
4
"
(4.4 cm)
1
5
⁄
32
"
(2.9 cm)
15
!
CAUTION
1
3
⁄
16
"
(3 cm)
1
5
⁄
32
"
(2.9 cm)
Figure 15
Left Hand Hinged Door
24" (61 cm) wide appliance
Weight of overlay door panel
must not exceed 10 pounds
(4.5 kg) for a glass door model.
Figure 17
Right Hand Hinged Door
24" (61 cm) wide appliance
Clearance
for hinge
at top and
bottom
Clearance for
screw head,
4 places
Figure 16
Left Hand Hinged Door
24" (61 cm) wide appliance
Figure 18
Right Hand Hinged Door
24" (61 cm) wide appliance
Clearance for hinge
at top and bottom
Clearance for
screw head,
4 places
Hinge side of door
Top of door
Top of door
Hinge side of door
OVERLAY DOOR PANEL INSTALLATION
This side
facing interior
This side
facing interior
23
3
⁄
4
"
(60.3 cm)
1
⁄
4
"
(6 mm)
Deep
23
3
⁄
4
"
(60.3 cm)
1
⁄
4
"
(6 mm)
Deep
1" (2.5 cm) diameter
x
1
⁄
4
" (6 mm) deep
4 places
1
1
⁄
2
"
(3.8 cm)
typical
1
11
⁄
16
"
(4.3 cm)
1" (2.5 cm) diameter
x
1
⁄
4
" (6 mm) deep
4 places
4
7
⁄
8
"
(12.4 cm)
3
1
⁄
8
"
(7.9 cm)
2"
(5.1 cm)
3
11
⁄
16
"
(9.4 cm)
3
11
⁄
16
"
(9.4 cm)
1
1
⁄
2
"
(3.8 cm)
typical
1
11
⁄
16
"
(4.3 cm)
3
27
⁄
32
"
(9.8 cm)
1
⁄
4
" (6 mm)
radius is
permissible
14"
(35.6 cm)
1
3
⁄
16
"
(3 cm)
3
1
⁄
8
"
(7.9 cm)
30
11
⁄
32
"
(77.1 cm)
30
11
⁄
32
"
(77.1 cm)
3
1
⁄
8
"
(7.9 cm)
4
1
⁄
8
"
(10.5 cm)
3
1
⁄
8
"
(7.9 cm)
1
3
⁄
4
"
(4.4 cm)
3
1
⁄
8
"
(7.9 cm)
2"
(5.1 cm)
4
1
⁄
8
"
(10.5 cm)
1
⁄
4
" (6 mm)
radius is
permissible
14"
(35.6 cm)
4
7
⁄
8
"
(12.4 cm)
3
27
⁄
32
"
(9.8 cm)
3
1
⁄
8
"
(7.9 cm)
1
3
⁄
4
"
(4.4 cm)
1
5
⁄
32
"
(2.9 cm)