ユーザーズマニュアル目次FALCON 15/101OPERATOR’S MANUAL1ALAMO INDUSTRIAL®1To the Owner/Operator/Dealer2HYDRAULIC ROTARY MOWER1Alamo Industrial Division is willing to provide4one (1) AEM Mower Safety Practices Video4TABLE OF CONTENTS5General Safety Instructions and Practices10Operator Safety Instructions and Practices11Equipment Operation Safety Instructions and Practices13Transporting Safety Instructions and Practices19Maintenance and Service Safety Instructions and Practices21Concluding Safety Instructions and Practices23Decal Location241. D389 1 DANGER Multiple Hazard252. D390 1 DANGER Multiple Hazard Pull Unit253. D395 3 IMPORTANT Replace Blades In Pairs254. D138 2(1) INSTRUCT CW Blade Rotation255. D137 1(1) INSTRUCT CCW Blade Rotation256. D103 [1] WARNING 540 PTO Speed257. 02925100 1 IMPORTANT Genuine Alamo Parts258. 00753840 2 DANGER Folding Wing, Thrown Objects259. 999403 (1) DANGER Overturn of Two-Section Flex2510. 02985907 1 INSTRUCT Color Coded Hose Connect2511. 02985912 1 WARNING Replace Master PTO Shield2512. 02985911 1 WARNING Hot Surface2513. 02985904 [6](5) LOGO FALCON LOGO 152514. 1458392 2 REFLCTR Red Reflectors2515. 1458393 1 REFLCTR Amber Reflector2516. 03200347 * REFLCTR SMV2517. nfs 1 Plate Serial Number Plate2518. 02982828 1 INSTRUC Hyd Oil2519. 10058000 3 ________ Bolt2520. 00024100 6 ________ Flatwasher2521. 02953324 3 ________ Locknut2522. 00776031 1 ________ Canister, Operators Manual2523. 02985378C 1 ________ Operators Manual25Decal Description26SAFETY SECTION9Federal Laws and Regulations33These Rotary Mowers are designed for medium-duty work. They can mow pastures and control grass and weeds on highways or industrial sites up to 3” in diameter.81Your Cutter has been assembled for operation with a tractor PTO input speed of either 540 or 1000 PTO speed. Should you desire to change PTO input speed, contact you local Alamo Industrial dealer who will assist you in performing the necessary modifi...81For Non-Agricultural use, OSHA, ASAE, SAE and ANSI standards require the use of Chain Guards, Deflectors, or Solid Skirts at all times. The Mower manufacturer strongly recommends the use of Chain Guards, Deflectors, or Solid Skirts for Agricultural p...81At least 20% of the tractor’s total weight must be on the front tires with the Mower lifted to provide adequate traction for safe steering under good conditions. Slow down on hills, rough terrain, and curves.81Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile).81ATTENTION OWNER/ OPERATOR82INTRODUCTION SECTION79PROPER TORQUE VALUES FOR FASTENERS84CONNECTING THE MOWER TO THE TRACTOR84Connecting the Mower Tongue to the Tractor851. Ensure the tractor is equipped with the correct PTO shaft and the drawbar is set at the correct length.852. Using the parking jack, position the tongue clevis to the height of the tractor drawbar. Adjust the mower tongue to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue to the deck.853. Board the tractor and start the engine. Back the tractor to the mower aligning the drawbar hitch hole with the mower tongue clevis. Turn off the tractor engine, place the tractor in park, and set the parking brake before dismounting.854. To attach the mower, place a 1” washer (1) under top lip of welded Clevis. Add enough 1” spacer washers (2) between bottom of drawbar and bottom lip of Clevis and tighten the 1” locknut & bolt securely. Note: Attaching a Falcon mower to the ...855. Securely attach the mower safety chain to the tractor drawbar or drawbar support frame.856. Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower.85Safety Tow Chain85PUMP,SPEED INCREASER AND CUTTER ATTACHMENT867. Attach the Speed Increaser Mount Plate to the tractor loosely. Refer to the installation drawing, supplied in the packing box, for specific instructions.868. Grease the tractor PTO shaft and slide the Speed Increaser on. Install the 1/2" bolts and bushings between the Speed Increaser and Mount Plate. Do not tighten bolts at this time.869. With the tractor in idle and the PTO engaged, alternate tightening the Mount Plate bolts following an "X" pattern until they have all been tightened. Refer to Torque Chart for proper torque.8610. Turn off the tractor engine, place the tractor in park, and set the parking brake before dismounting. Then attach the cutter tongue to tractor drawbar with bolt, washers and locknut.8611. Grease the inside and outside of the Splined Adapter Bushing and insert it into the Speed Increaser. Slide the Pump in place and tighten the mounting bolts.86ATTACHING CYLINDER HOSES87ATTACHING ELECTRICAL CONNECTIONS87LEVELING UNIT87WINCH ASSEMBLY ATTACHMENT (OPTIONAL EQUIPMENT)88Three Spool Control Valve Installation (OPTIONAL EQUIPMENT)88TIRES AND WHEELS(OPTIONAL WHEEL CONFIGURATIONS)89ASSEMBLY SECTION83ALAMO INDUSTRIAL FALCON 15/1092OPERATING INSTRUCTIONS921. Standard Equipment and Specifications932. OPERATOR REQUIREMENTS943. TRACTOR REQUIREMENTS95Tractor Requirements and Capabilities953.1 ROPS and Seat Belt953.2 Tractor Safety Devices953.3 Tractor Horsepower953.4 Hydraulics963.5 Front End Weight963.6 Power Take Off (PTO)964. GETTING ON AND OFF THE TRACTOR974.1 Boarding the Tractor974.2 Dismounting the Tractor975. STARTING THE TRACTOR986. CONNECTING THE MOWER TO THE TRACTOR996.1 Connecting the Mower Tongue to the Tractor991. Ensure the tractor is equipped with the correct PTO shaft and the drawbar is set at the correct length.992. Using the parking jack, position the tongue clevis to the height of the tractor drawbar. Adjust the mower tongue to be level and parallel with the tractor drawbar using the control rod connecting the mower tongue to the deck.993. Board the tractor and start the engine. Back the tractor to the mower aligning the drawbar hitch hole with the mower tongue clevis. Turn off the tractor engine, place the tractor in park, and set the parking brake before dismounting.994. To attach the mower, place a 1” washer (1) under top lip of welded Clevis. Add enough 1” spacer washers (2) between bottom of drawbar and bottom lip of Clevis and tighten the 1” locknut & bolt securely. Note: Attaching a Falcon mower to the ...995. Securely attach the mower safety chain to the tractor drawbar or drawbar support frame.996. Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower.996.2 Safety Tow Chain1006.3 Connecting Mower Hydraulic Lines to the Tractor1007. SETTING THE MOWER1017.1 Leveling Mower1021. Place the tractor and mower on a level surface and lower both wings.1022. Using the center section hydraulic cylinder, position the mower so the skid shoes are 1” less off the ground than the desired final cut height. For example, for a 3” cut raise or lower the mower until the skid shoes are approximately 2” off ...1023. Shut down the tractor, place the transmission in park, and set the parking brake before dismounting.1024. Level the mower deck front to rear by adjusting the leveling rods linking the tongue to the rear axle. DO NOT allow feet or other body part underneath the mower when making adjustments. To adjust rod length, loosen jam nut and screw turnbuckles. T...1025. IMPORTANT: Alternate adjustments between rods and adjust at equal lengths to maintain equal tension. Improper adjustments may cause rods to snap or bend.1026. Place split collar assemblies on the center axle hydraulic cylinder rod to maintain a set cutting height each time the mower is raised and lowered.1021. To level the wing sections with the deck center, adjust the leveling screw between the wing axle and the center axle. To lower the wing, loosen the jam nut and shorten the screw assembly, lengthen the screw assembly to raise the wing. After wings ...1027.2 Setting Deck Pitch1038. PRE-OPERATION INSPECTION AND SERVICE1038.1 Tractor Pre-Operation Inspection/Service1048.2 Mower Pre-Operation Inspection/Service1068.3 Cutting Component Inspection1119. DRIVING THE TRACTOR AND MOWER1129.1 Starting the Tractor1139.2 Brake and Differential Lock Setting1149.3 Operating the Mower Wings1149.4 Driving the Tractor and Mower1169.5 Crossing Ditches and Steep Inclines11710. OPERATING THE TRACTOR AND IMPLEMENT11810.1 Foreign Debris Hazards11910.2 Bystanders/Passersby Precautions11910.3 Engaging the Power Take Off (PTO)12010.4 PTO RPM and Ground Speed12110.5 Operating the Mower12110.6 Shutting Down the Implement12511. DISCONNECTING THE MOWER FROM THE TRACTOR12512. MOWER STORAGE12713. TRANSPORTING THE TRACTOR AND IMPLEMENT12813.1 Transporting on Public Roadways12913.2 Hauling the Tractor and Implement13114. TROUBLESHOOTING GUIDE132TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY132TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY133Oil Leakage is worn out.133Overheating installed.(Open center vs. closed center)133TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY134Oil going over relief valve Cutting very dense material Shift to a lower gear in dense material134continuously at high speed or hitting and raise machine over obstructions.134Excessive amount of oil A worn pump or motor. Repair the pump or motor134leaking past gears. See Maintenance Section.134will not cut properly: if problem is transferred,134will not cut properly. filings in pump housing and signs134will not cut properly Suction line to pump Remove obstruction or replace134has become restricted suction line.134TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY135Grass too wet. Wait for grass to dry.135Grass too long. Mow at 3-1/2” and recut lower.135Travel speed too fast. Use a lower tractor gear.135PTO speed too low. Mow at engine RPM to match 540135‘ PTO speed.135or clump Grass too high. Mow at higher setting and recut lower.135OPERATION SECTION91MAINTENANCE SECTION137DAILY MAINTENANCE138Lubrication139WHEEL HUB ASSEMBLY140Tongue140Hydraulic Fluid141Proper Oil Level141Oil Level Low141Breather Element142BLADES142Blade Servicing142BLADE SHARPENING143BLADE REMOVAL143BLADE CARRIER REMOVAL144BLADE CARRIER INSTALLATION144Spindle144Nuts & Bolts144Spindle Housing Bolts -145Motor Bolts145Speed Changer Bolts145Pump Bolts145Axle Arm Bolts145Winch Stand Bolts145Drawbar Bolt145Blade Carrier Retaining Nut145Wheel Bearing Seal Inspection146Hydraulic Cylinders and Hoses146Cylinder Rod Maintenance146Clean The Machine146WEEKLY MAINTENANCE147Spindle Housing148Speed Changer148Chain Guard Bolts148Pins1481. Tongue Clevis Bolt - This bolt holds the tongue clevis in the tongue, and adjusts the tongue clevis spring tension to hold the tongue clevis in a horizontal position for connecting the tractor to the mower. Inspect this bolt weekly for any signs o...1482. Tongue Bolts - These pins fasten the tongue to the machine frame. Inspect these bolts weekly and make sure they are not excessively worn or loose. If one of these bolts failed, the tongue and suspension system could be seriously damaged.148Hinge Pins -149Lift Level Rods149Wheel Bearing149Chain Guards150Winch & Cable150Paint151BI-ANNUAL MAINTENANCE151Skid Shoes151Tongue Bolt151Drawbar Bolt152Level Lift System152Filter Change152Oil Change152Weld Inspection153Keep children away from danger all day, every day...155Equip tractors with rollover protection (ROPS) and keep all machinery guards in place...155Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.155TO THE OWNER/OPERATOR/DEALER155ALAMO-INDUSTRIAL154LIMITED WARRANTY1541. LIMITED WARRANTIES1541.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser1541.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1541.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1541.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1542. REMEDIES AND PROCEDURES.1542.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1542.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1542.03. Purchaser is responsible for returning the goods in question to the Dealer.1542.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:154(a) Repair or replace the defective goods or part(s) or154(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1542.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1543. LIMITATION OF LIABILITY.1543.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1543.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1543.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1543.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1544. MISCELLANEOUS.1544.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1544.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1544.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1544.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.154ALAMO INDUSTRIAL154An Alamo Group Company154Post Office Drawer 549154Seguin, Texas 78156154サイズ： 11.2MBページ数： 156Language: Englishマニュアルを開く
