ユーザーズマニュアル目次PA921OPERATOR’S MANUAL1ALAMO INDUSTRIAL®1To the Owner/Operator/Dealer2REAR-MOUNT1BOOM MOWER1Alamo Industrial Division is willing to provide4one (1) AEM Mower Safety Practices Video4TABLE OF CONTENTS5General Safety Instructions and Practices10Operator Safety Instructions and Practices11Equipment Operation Safety Instructions and Practices13Connecting or Disconnecting Implement Safety Instructions and Practices19Transporting Safety Instructions and Practices20Maintenance and Service Safety Instructions and Practices21Concluding Safety Instructions and Practices24Decal Location251. 002369 1 DANGER Multiple Hazard Flail262. 02958241 1 DANGER Multiple Hazard Boom263. 02965262 1 DANGER Oil Leak/Penetration264. 02965100 1 INSTRUCT Use Genuine Alamo Industrial Parts265. 02962764 2 DANGER Pinch Points/Scissors266. 02962765 1 DANGER Multiple Hazard/Crushing267. 02965093 1 ATTENTION Do not over speed engine268. 00763977 1 NOTICE Operator’s Manual Shipped with Equipment269. 02977417 1 NOTICE Operator’s Manual Inside2610. 03200437 1 WARNING Pressurized Tank2611. 00769737 1 DANGER Keep Away Thrown Objects2612. 00756005 1 DANGER Rotating Driveline, Entanglement2613. 00756007 1 DANGER Use/Repair Shields & Guards2614. 00756485 1 DANGER Blades, Thrown Objects2615. 00756494 1 DANGER Driveline Hazards2616. 02958241 1 DANGER Boom Mower Multi-Hazard2617. 000678 3 INSTRUCT Grease Fitting Inside2618. 000108 1 INSTRUCT Flail Operating Instructions2619. 02966305 1 INSTRUCT Use Universal Hyd Oil2620. 1290030 1 INSTRUCT EP90 Oil in Speed Increaser2621. 00725746 1 PELIGRO Spanish Warning2622. D103 1 WARNING 540 PTO2623. 03200347 1 REFLECT SMV Sign2624. 1458392 2 REFLECT Red2625. 1458393 2 REFLECT Amber2626. 00773723 1 PELIGRO Rotating Driveline Translation2627. 02976881 1 INSTRUCT Mowing Safety Tips2628. 001651 2 LOGO NAME Alamo Industrial2629. 001650 1 LOGO Alamo Industrial2630. NFS 1 SER PLT Serial Plate2631. 7191852C 1 _________ PA91 Operator’s Manual2632. 02977046 1 _________ AEM Mower Safety Manual2633. 02153100 2 _________ Bolt2634. 00776031 1 _________ Operator’s Manual Canister2635. 10058000 1 _________ Bolt2636. 02919924 3 _________ Locknut2637. 00024100 3 _________ Flatwasher2638. 02982492 1 _________ Bracket, Canister26Decal Description27SAFETY SECTION9Federal Laws and Regulations35Mower Orientation: Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile).83INTRODUCTION SECTION81TRACTOR SELECTION86Linkage Requirements86Linkage Isolation86Check Chains/ Stabilizers86Tractor Relief Valve86Tractor Hydraulic Flow Rates86P.T.O. Shaft86Draft Control86TRACTOR PREPARATION87Fitting Operator Guard87Wheel Width88Ballast Weight88JOHN DEERE CONVERSION KIT (81- 30- 059) for Si Models881. A flow limiting valve manufactured by John Deere is available to provide an “open center” external supply. For further advice consult your John Deere dealer.882. A control valve conversion kit (Part No. 81-30-059) consists of a relief valve blanking plug which should be installed in place of the existing relief valve and a pressure gallery blanking plug which is installed in place of the standard blanking ...88DELIVERY891. The machine is delivered in a partially dismantled condition. To make ready for attachment to the tractor it will be necessary to select a hard level surface892. Cut the banding straps and remove the attached articles.893. Fill the reservoir to capacity with oil selected from the chart on Section 3-9 to increase the stability of the machine.894. Remove and discard the transport strap connecting the flail head to the frame and also the lift ram stop strapped to the rod.89ATTACHMENT TO TRACTOR89Si Model891. Ensure the lift ram tap is fully open.892. Adjust tractor drop arms to enable the draft links to lower within 15 ins (375 mm) of the ground.893. Remove the top link and machine yoke completely.894. Reverse the tractor squarely to the front of the machine, engage draft link pins and secure.895. Attach yoke to the top hitch position on the tractor ensuring the lug for the top link is uppermost.896. Unlimber the machine controls from its storage position and lift into the tractor cab.897. Install the top link between yoke and upper hitch position on the machine. If necessary, fitting CAT I sleeves into the ball ends of the top link.89*Measure the PTO drive shaft length as shown in diagram below and subtract 1 inch (25 mm.).908. Lower the machine to the ground and fit the PTO shaft in position. Ensure that the collar locking devices on the PTO shaft are fully engaged. Wrap the torque chain around the tractor drawbar or any convenient point to prevent the shaft guard from ...909. Raise the machine to working height.9010. Check that the rotor control valve is in the STOP position.9011. With PTO engaged on Ti model or with tractor external services activated on Si model, select “Lift Down”. This will level the frame and enable the lower yoke pins to be fitted. Select the hole which will, as near as possible position the PTO ...9012. Lower the quadrant lever so that the machines weight is taken by the yoke.9013. Adjust the top link to bring the pillar upright.9014. Carry out final adjustment of the tractor lift arm leveling box to bring the main frame horizontal. This should be checked with the arms at approximately half reach with the flail head clear of the ground.9015. Tighten up the check chains or adjustable stabilizers to hold the machine rigid without side-sway.9016. Remove the parking feet, turn inward 90 degrees and relocate in their housings.9117. Carefully operate the machine through its full range of movement while checking that the hoses are not strained, pinched, chaffed or kinked and that all movements are functioning correctly.9118. Fold the machine into the transport position.9119. The machine is now ready to proceed to the work site.91FITTING CONTROL UNIT IN CAB92OIL REQUIREMENTS93Tank93Gearbox93RUNNING UP PROCEDURE94PA92 Ti941. Ensure that the rotor control is in “STOP” position, start the tractor, engage PTO and allow the oil to circulate for about 5 minutes before operating the arms.942. Operate the armhead levers through their complete range ensuring that all movements are functioning correctly.943. Check that the flail nuts and bolts are tight. Place the flail head at a safe position and move the rotor control to “ON” position. After initial fluctuation due to priming, the rotor should settle to a steady speed. Increase PTO speed to appr...944. Check the hose runs and observe that they are free from any pinching, chafing, straining or kinks. Recheck the oil level in the tank and top up as necessary.94PA92 Si941. Ensure PTO lever is in neutral position, and isolate tractor hydraulic linkage. Start the tractor and select external service supply on the hydraulic controls. Allow the tractor to run for several minutes before attempting to operate any of the ma...942. While operating, move the levers through their complete range ensuring that all movements are functioning correctly.943. Check the tractor rear axle oil level and top up if necessary.944. Place the flail head at a safe position and bring tractor engine revolutions to 1000 RPM to avoid stalling when the starting load is placed on the motor. Engage PTO and allow the rotor to run for several minutes. Do not leave the tractor cab or al...945. After running up the machine, increase PTO speed to approximately 360 RPM. Run machine further for five minutes before disengaging the PTO and stopping tractor. The reason for this running period under a no load condition is to thoroughly circulat...946. Check the hose runs and observe that they are free from any pinching, chafing, straining or kinks. Recheck the oil level in the tank and top up as necessary.94REMOVAL FROM TRACTOR951. Select a firm level site for parking the machine.952. Remove the parking feet, turn through 90 degrees and relocate in their housings.953. Unscrew the lift ram tap and with the machine at approximately half reach in normal working position, i.e. not broken back. Operate the hydraulic services until the flail head roller is horizontal and level with the feet of the main frame.954. Disengage tractor PTO and remove.955. Disconnect stabilizers bars or loosen check chains as applicable.956. Unbolt the control unit from the mounting pillar, remove from tractor cab and stow in a suitable location clear of the ground. On Si models only, the supply and return hoses must be disconnected from the tractor and stowed with their ends covered ...957. Raise the machine on the tractor’s linkage to take the weight off the yoke and remove the lower yoke pins.958. Lower the tractor draft links and place machine firmly on the ground.959. Remove draft links and top link from the machine, drive tractor away and remove yoke. Blank off the end of the return hose with plug or small plastic bag if a self-seal coupling is not fitted.95ASSEMBLY SECTION85ALAMO INDUSTRIAL POWER ARM 9298OPERATING INSTRUCTIONS981. Standard Equipment and Specifications99Standard Specifications992. OPERATOR REQUIREMENTS1003. TRACTOR REQUIREMENTS101Tractor Requirements and Capabilities1013.1 ROPS and Seat Belt1013.2 Operator Thrown Object Protection1013.3 Tractor Lighting and SMV Emblem1023.4 Tractor Ballast1033.5 Tractor Safety Devices1033.6 Tractor Horsepower1043.7 3-Point Hitch1043.8 Hydraulics1053.9 Front End Weight1053.10 Power Take Off (PTO)1054. GETTING ON AND OFF THE TRACTOR1054.1 Boarding the Tractor1064.2 Dismounting the Tractor1065. STARTING THE TRACTOR1076. Connecting Attaching Head to the Boom1086.1 Connecting Mower Head Hydraulics1087. PRE-OPERATION INSPECTION AND SERVICE1107.1 Tractor Pre-Operation Inspection/Service1107.2 Boom Unit Pre-Operation Inspection and Service1118. OPERATING THE BOOM MOWER1178.1 Machine Controls1178.2 Arm Controls1188.3 Rotor Controls (Ti Only)1198.4 Engaging Drive120Fully Independent Model1201. Ensure that the rotor control lever is moved to the “STOP” position before engaging the PTO shaft.1202. Allow the oil to circulate for a minute or so before operating the armhead levers.1203. Position the flail head in a safe position, increase the engine speed to a high idle and move rotor control lever to “ON”.1204. After initial surging the rotor will run at an even speed. Starting the rotor this way reduces the starting loads imposed on the hydraulic motor and the drive splines.120Tractor Supply Model1208.5 Rotor Operating Speed1208.6 Forward Speed1218.7 Tractor Position1218.8 Operating Speed1218.9 Working Close In and High1218.10 Breakaway Action1228.11 Wire Trap1228.12 Removing Wire1221. Select Rotor “OFF” and wait until it has stopped rotating.1222. Stop the tractor and only then, remove the wire.1223. Do not reverse the rotor in an attempt to unwind any wire.1228.13 High Voltage Cables1238.14 Hedge Cutting Procedure123Upward Cutting123For Downward Cutting124Reversing Rotation (Si Only)124Cutting Sequence1258.15 Roller Positions1268.16 Grass Cutting1278.17 Lift Float Kit (Optional)1279. DRIVING THE TRACTOR AND IMPLEMENT1289.1 Starting the Tractor1299.2 Brake and Differential Lock Setting1309.3 Transport Position1309.4 Moving from the Transport to the Work Position1319.5 Driving the Tractor and Boom13210. OPERATING THE TRACTOR AND IMPLEMENT13311. OPERATING INSTRUCTIONS1331. Engage the PTO shaft at low engine RPM and speed the engine up after blades are fully engaged. Never engage the PTO shaft at a high engine RPM. This could cause damage to the PTO shaft as well as the Speed Increaser and Pump. Always operate PTO at...1332. Proper ground speed for cutting will depend upon the height, type, and density of material to be cut. Normally, ground speed will range from 2 to 5 m.p.h. Tall dense material should be cut at low speed while thin medium height material can be cut ...1333. Always run the Mower at the highest position which will enable you to obtain the desired cutting results. Allowing the blades to cut into the ground will cause wear and undue strain on the mower frame and mower components.13311.1 Foreign Debris Hazards13511.2 Bystanders/Passersby Precautions13511.3 Engaging the Power Take Off (PTO)13611.4 Operating Speed and Ground Speed13711.5 Operating the Mower13711.6 Operating the Attached Mower Heads139Rotary Cutter13911.7 Shutting Down the Attached Head14012. TRACTOR, BOOM, AND ATTACHED HEAD STORAGE14013. DISCONNECTING THE MOWER14114. TRANSPORTING THE TRACTOR AND IMPLEMENT14214.1 Transporting on Public Roadways14214.2 Hauling the Tractor and Implement14515. TROUBLESHOOTING GUIDE146TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY146Not Working (See sight gauge on tank)146Not Working on the line. pinched places.146Failure to cut such as grass, weeds, brush,146TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY147TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY148OPERATION SECTION97MAINTENANCE SECTION149LUBRICATION1501. Power take-off shaft - The PTO shaft should be regularly examined to ensure that it is in good condition together with the guards. The universal joints should be greased very sparingly, i.e., one shot a week.1502. The two halves of the plastic guard should be checked daily to ensure that they can spin freely on the shaft. The nylon slip rings which support the guard on the drive shaft should be lightly greased at weekly intervals.1503. The telescoping drive shaft should be similarly separated and grease applied to the internal shaft at approximately 100 hour intervals.150HYDRAULIC SYSTEM151Oil Supply1511. Cleaning off around the reservoir cap before removal, and keeping that area clean.1512. Using clean containers when replenishing the system.1513. Regular servicing of the filtration system.151Filtration Maintenance1511. Suction Strainer1512. Return Line Filter151HYDRAULIC HOSES151Hose Replacement1521. Replace one hose at a time to avoid the risk of wrong connections.1522. When the hose is screwed to an additional fitting or union, use a second spanner on the union to avoid breaking both seals.1523. Do not use jointing compound on the threads.1524. Avoid twisting the hose. Adjust the hose line to ensure freedom from rubbing or trapping before tightening hose end connections.152Hose Warranty152P.T.O. GEARBOX152FLAILHEAD1531. Frequently inspect the rotor assembly for damaged or missing flails. Bolts and nuts securing the flails to the rotor should be regularly checked and kept tight. The correct torque setting for these locknuts is 135 Nm (100 lbs/ft.). Use only the co...1532. Do not attempt to run the rotor with flails missing. Imbalance will cause severe vibration and can rapidly damage the rotor shaft bearings. As an emergency measure, if a flail is broken off or lost, remove another on the opposite site of the rotor...1533. Blunt flails absorb a lot of power and leave an untidy finish to work. They should be sharpened on a grindstone or with a portable grinder periodically.1534. Wear protective gear when sharpening flails.1535. Ensure that the bearing housings and hydraulic mounting nuts and bolts are kept tight. They should be checked during servicing.153CABLES153HOSE CONNECTIONS154STORAGE156PROPER TORQUE VALUES FOR FASTENERS156Keep children away from danger all day, every day...159Equip tractors with rollover protection (ROPS) and keep all machinery guards in place...159Please work, drive, play and live each day with care and concern for your safety and that of your family and fellow citizens.159TO THE OWNER/OPERATOR/DEALER159ALAMO-INDUSTRIAL158LIMITED WARRANTY1581. LIMITED WARRANTIES1581.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser1581.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.1581.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...1581.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.1582. REMEDIES AND PROCEDURES.1582.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.1582.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based1582.03. Purchaser is responsible for returning the goods in question to the Dealer.1582.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:158(a) Repair or replace the defective goods or part(s) or158(b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.1582.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...1583. LIMITATION OF LIABILITY.1583.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.1583.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.1583.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...1583.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.1584. MISCELLANEOUS.1584.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.1584.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.1584.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.1584.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.158ALAMO INDUSTRIAL158An Alamo Group Company158Post Office Drawer 549158Seguin, Texas 78156158サイズ: 17.1MBページ数: 160Language: Englishマニュアルを開く