ユーザーズマニュアル目次Introduction1Purpose1Functional Description2Functional Description2Feature Summary3Components and Architecture5Overview5Components5Hardware Components8Ethernet Devices/Considerations13Serial Ports (RS232 and RS485)19Networking Basics Reference22Pre-Installation Planning36Overview36Power Supply Selection37Environment38Orientation of Rack Mounting39Heat Rise De-rating39Equipment Placement Considerations41Electrical Considerations42Installation Guide49Overview49I/O Module Installation and Wiring57Overview57Module Placement in Racks57Remote Termination Panel (RTP)59Terminal Block-to-Field (Signal) Wiring59Removal and Insertion Under Power (RIUP)62I/O Installation Procedures63I/O Terminal Block Wiring Diagrams68Communications Installation85Overview85RS-485 Link to Operator Interface100Connecting the HC900 Controller to Modbus device(s)105Operating Characteristics107Introduction107Overview107Power Down / Power Up107Controller Modes110Software Download/Upload Functions114Diagnostics and Troubleshooting117Overview117External Indications of Diagnostic Information117User Interface121Analog Calibration140Overview140Removal and Replacement Procedures145Overview145Safety Considerations - PLAN AHEAD!145Controller Components and modules155Specifications156HC900 Hybrid Controller Design156Controller Module Design157Scanner Module Design158Rack Design159Input Output System: Common Features160Analog Input, Analog Output Modules: Common Features161Analog Input Module161Analog Output Modules163Digital Input Modules; Common Features164Contact Input Module164DC Input Module165AC Input Module166Features Common to all Output Modules166DC Output Module167AC Output Module168Relay Output Module169Environmental and Operating Conditions170Appendix A Site Planning Documentation Aids176Overview176I/O Module Configurator180I/O Module Channel Assignment Configurator181Peer Network Configurator182Appendix B Installation of Remote Termination Panels (RTPs)183Overview183Analog Input184Relay Output191Digital Input/Digital Output/Analog Output194RTP Cable wire positions and colors204Latch/Unlatch RTP to rail205Table 1 – Descriptions of Major Components (Figure 3)7Table 2 Simultaneous serial port configurations19Table 3 - Open System Interconnection Model25Table 4 - Networking Device Types26Table 5- Glossary of Networking Terms27Table 6 - Operating Limits and Installation Guidelines38Table 7 - Power Applied, by Module Type39Table 8 - Guidelines for Grouping Wires44Table 9 - Installation Tools49Table 10 - Site and Equipment Preparation50Table 11 - Install HC900 Controller Components52Table 12 - Minimum Recommended Wire Sizes59Table 13 - RIUP: Potential Hazards and Recommended Actions62Table 14 - Connect Input/Output Wiring63Table 15 - Connect Communications Wiring and Cabling85Table 16 - Links to Controller Communication Ports86Table 17 - PC Cable Pinouts90Table 18 - Parts needed for RS-485 Cabling100Table 19 - Controller Operating Modes111Table 20 - Mode Switch Functions112Table 21 - Controller Behavior in Mode Transition113Table 22 - Configuration file downloading115Table 23 - LED Indications on Main CPU119Table 24 - LED Indications on Scanner Module120Table 25 - LED Indications on I/O Module120Table 26 - LED Indications on Ethernet Hub121Table 27 - Controller Module Diagnostics121Table 28 - Bad Module Diagnostics133Table 29 - Bad Channel Diagnostics134Table 30 - Scanner Diagnostics135Table 31 - Power Supply Replacement146Table 32 - Controller Module Replacement148Table 33 - Scanner Module Replacement149Table 34 - RIUP: Potential Hazards and Recommended Actions150Table 35 - I/O Module Replacement151Table 36 - Installing Backup Battery (CPU not initialized)153Table 37 - Replacing a Backup Battery (CPU Powered))154Table 38 - HC900 PV Input Types and Ranges171Figure 1 – Small HC900 Controller Configuration2Figure 2 – Expanded HC900 Controller Configuration (C50 CPU only)2Figure 3 - Configuration with Multiple Controllers6Figure 4 - Controller Rack Components8Figure 5 - I/O Expander Rack Components (C50 CPU only)8Figure 6 - Rack Options9Figure 7 – Power Supply9Figure 8 - Controller Module10Figure 9 - Scanner Module10Figure 10 - I/O Module Terminal Blocks11Figure 11 - RS232 Modem Devices12Figure 12 – HC900 Controller Configurations13Figure 13 - Modular Network Structure15Figure 14 - Modbus/TCP Framing16Figure 15 - Typical installation using a Cable Modem18Figure 16 Serial Port Configurations 1 - 620Figure 17 Serial Port Configurations 7 – 1121Figure 18 - AC Input Module de-Rating40Figure 19 - Power Supply De-rating40Figure 20 - Cabinet Wiring, Single Chassis43Figure 21 - Cabinet Wiring, Multiple Chassis43Figure 22 - Master Control Relay Wiring Example46Figure 23 - Rack Dimensions47Figure 24 - Vertical Spacing of Racks47Figure 25 - I/O Module Installation57Figure 26 - Terminal Block Styles58Figure 27 - Signal-Wire Grounding60Figure 28 - Wire-Shield Grounding60Figure 29 - Terminal Block Jumper Installation61Figure 30 - RTD Inputs68Figure 31 - Universal Analog Input Wiring Diagram69Figure 32 - Examples of RTD Input Wiring69Figure 33 - Analog Input Wiring - Eight TCs70Figure 34 - Analog Input Wiring - Eight Resistance Inputs70Figure 35 - Analog Input Wiring - Eight RTDs71Figure 36 Analog Input Wiring – Slidewire (Position Proportion Block)71Figure 37 - Analog Output Wiring Diagram72Figure 38 - DC Input Module Wiring Diagram73Figure 39 - DC Input Module Jumper74Figure 40 - AC Input Module Wiring Diagram75Figure 41 - AC Input Module Jumper76Figure 42 - Contact Input Wiring Diagram77Figure 43 - DC Output Module Wiring Diagram79Figure 44 - DC Output Jumpers79Figure 45 - AC Output Module Wiring Diagram81Figure 46 - AC Output Module Jumper81Figure 47 - Schematic Example: Relay Output and External Wiring82Figure 48 - Relay Output Module Wiring Diagram83Figure 49 - Relay Output Module Jumpers84Figure 50 - Null Modem Cable Construction90Figure 51 - RS-232 Remote Access via Modems91Figure 52 - Warm Start Operation108Figure 53 - Cold Start Operation109Figure 54 - Pathways for Upload/Download Transactions114Figure 55 - LED Indicators118Figure 56 - Terminal Board Connections for AI Calibration142Figure 57 - Terminal board Connections for AO Calibration143Figure 58 - Example Site Map - Equipment Placement177Figure 59 - Example Network System Diagram178Figure 60 Example installation183Figure 61 Analog input terminal and DIP switch designations186Figure 62 Two–wire transmitter connections with common 24 VDC supply186Figure 63 Milliamp input connections with 250 ohm shunt resistance187Figure 64 Volt, millivolt input connections187Figure 65 Three-wire RTD input connections188Figure 66 Two-wire RTD or ohm input connections188Figure 67 Slidewire feedback connections for actuators189サイズ: 7.02MBページ数: 228Language: Englishマニュアルを開く