KTM 450 exc-r eu マニュアル

目次

• MEANS OF REPRESENTATION

  5
• IMPORTANT NOTES

  6
• EXC-RbUSA)

  22
• LOCATION OF SERIAL NUMBERS

  8
• Chassis number

  8
• EXC-RbUSA)

  23
• Type label

  8
• OPERATION

  24
• Key number (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA)

  8
• Advice on first use

  24
• Engine number

  8
• Running in the engine

  25
• Fork part number

  8
• RIDING INSTRUCTIONS

  26
• Shock absorber part number

  9
• Checks before putting into operation

  26
• OPERATING ELEMENTS

  10
• Starting

  26
• Clutch lever

  10
• Starting up

  27
• Hand brake lever

  10
• Shifting, riding

  27
• Short circuit button (EVERY XCR-W MODELS)

  10
• Braking

  27
• EXC-RbSIXbDAYS)

  10
• Stopping, parking

  28
• Emergency OFF switch (EXC-RbAUS/UK)

  10
• Refueling

  28
• Emergency OFF switch (EXC-RbUSA)

  11
• GREASING AND SERVICE TABLE

  29
• Ignition switch (EXC-RbUSA)

  11
• authorized KTM workshop.

  29
• EXC-RbUSA, XCR-W)

  11
• authorized KTM workshop. (as additional order)

  30
• Electric starter button (EXC-RbAUS/UK)

  11
• out by the rider.

  30
• EXC-RbSIXbDAYS)

  11
• MAINTENANCE WORK ON CHASSIS AND ENGINE

  32
• Light switch (EVERY XCR-W MODELS)

  12
• Jacking up the motorcycle

  32
• Light switch (EXC-RbUSA)

  12
• Removing the motorcycle from the work stand

  32
• Headlight flasher switch (EXC-RbUSA)

  12
• Horn (EXC-RbEU, EXC-RbAUS/UK, EXC-RbSIXbDAYS)

  12
• weight

  32
• Horn (EXC-RbUSA)

  12
• Compression damping of shock absorber

  32
• Flasher switch (EXC-RbEU, EXC-RbAUS/UK)

  13
• Flasher switch (EXC-RbUSA)

  13
• absorber

  32
• EXC-RbUSA)

  13
• shock absorber

  33
• Overview of indicator lamps (EXC-RbSIXbDAYS)

  13
• Adjusting rebound damping of the shock absorber

  33
• Speedometer

  13
• Measuring rear wheel sag unloaded

  34
• Speedometer activation and test

  14
• Checking static sag of the shock absorber

  34
• Tripmaster switch

  14
• Checking the riding sag of the shock absorber

  35
• Setting kilometers or miles

  14
• Adjusting spring preload of the shock absorberb

  35
• Setting the clock

  15
• Adjusting riding sagb

  36
• Adjusting speedometer functions

  15
• Removing the shock absorberb

  36
• Querying lap time

  16
• Installing shock absorberb

  36
• Display mode SPEED

  16
• Checking basic setting of fork

  37
• Display mode SPEED/H (service hours)

  16
• Adjusting compression damping of fork

  37
• Display mode SPEEDb/bCLK (time)

  17
• Adjusting rebound damping of fork

  37
• Display mode SPEED/LAP (lap time)

  17
• Adjusting spring preload of the fork

  38
• Display mode SPEED/ODO (odometer)

  17
• Bleeding fork legs

  38
• Display mode SPEED/TR1 (trip masterb1)

  17
• Cleaning dust boots of fork legs

  39
• Display mode SPEED/TR2 (trip master 2)

  18
• Loosening the fork protection

  39
• Disply mode SPEED/A1 (average speedb1)

  18
• Positioning the fork protection

  39
• Display mode SPEED/A2 (average speed 2)

  18
• Checking play of steering head bearing

  39
• Display mode SPEED/S1 (stop watch 1)

  19
• Display mode SPEED/S2 (stop watchb2)

  19
• EXC-RbAUS/UK, EXC-RbUSA, XCR-WbZA)

  40
• Fuel tap

  20
• Opening filler cap

  20
• (EXC-RbSIXbDAYS, XCR-WbUSA)

  40
• Closing filler cap

  20
• Fork offset (EXC-RbSIXbDAYS, XCR-WbUSA)

  41
• XCR-W)

  21
• XCR-WbUSA)

  41
• Choke (EXC-RbEU)

  21
• Removing the fork legs

  41
• Shift lever

  21
• Installing the fork legsb

  42
• Foot brake pedal

  21
• Removing the fork protectorb

  43
• Kickstarter

  22
• Installing the fork protectorb

  43
• Side stand

  22
• Steering lock (EXC-RbEU, EXC-RbAUS/UK, EXC-RbUSA)

  22
• XCR-WbUSA)

  43
• Installing the batteryb

  67
• EXC-RbAUS/UK, EXC-RbUSA, XCR-WbZA)

  44
• Recharging the batteryb

  68
• Removing a fuse

  69
• XCR-WbUSA)

  44
• Replacing the fuse

  69
• Removing the seat

  69
• EXC-RbAUS/UK, EXC-RbUSA, XCR-WbZA)

  45
• Mounting the seat

  69
• Greasing the steering head bearingb

  46
• Dismounting the fuel tankb

  70
• Dismounting the front fender

  46
• Installing the fuel tankb

  70
• Installing the front fender

  46
• Cooling system

  71
• Checking antifreeze and coolant level

  71
• Checking the coolant level

  72
• XCR-WbZA)

  46
• Draining coolantb

  72
• Refilling coolantb

  73
• EXC-RbUSA, XCR-WbZA)

  47
• Glass fiber yarn filling of main silencer

  73
• Dismount the start number plate (XCR-WbUSA)

  47
• Removing main silencer

  73
• Fitting the start number plate (XCR-WbUSA)

  47
• Fitting the main silencer

  74
• Handlebar position

  47
• Dismounting the air filter box lid

  74
• Adjusting handlebar positionb

  48
• Installing the air filter box lid

  74
• Checking gas Bowden cable route

  49
• Removing the air filterb

  74
• Checking play in the gas Bowden cable

  50
• Installing the air filterb

  75
• Adjusting the gas Bowden cable playb

  50
• Cleaning air filterb

  75
• Checking chain dirt

  50
• Adjusting basic position of clutch lever

  75
• Cleaning the chain

  50
• Checking fluid level of hydraulic clutch

  75
• Checking the chain tension

  51
• Changing fluid level of hydraulic clutchb

  76
• Checking the chain tension when fitting rear wheel

  51
• Carburetor - idle

  77
• Checking the rear sprocket / engine sprocket for wear

  52
• Carburetor - adjusting idleb

  77
• Checking chain wear

  52
• Emptying the carburetor float chamberb

  78
• Adjusting the chain tension

  52
• Checking engine oil level

  79
• Adjusting chain tension - after checking

  53
• screenb

  79
• Adjusting chain tension - fitting rear wheel

  54
• Adjusting chain guideb

  54
• Draining engine oil, cleaning engine oil screenb

  79
• Brake fluid reservoir

  54
• Removing the oil filterb

  80
• Brake calipers

  55
• Mounting oil filterb

  80
• Checking brake discs

  55
• Filling up with engine oilb

  81
• Checking free play of hand brake lever

  55
• Topping up engine oil

  81
• Checking gear oil level

  81
• models)

  56
• Changing gear oil, cleaning gear oil screenb

  82
• Draining gear oil, cleaning gear oil screenb

  82
• models)

  56
• Filling up with gear oilb

  83
• Checking the front brake fluid level

  56
• Topping up with gear oilb

  83
• Topping up the front brake fluidb

  56
• TROUBLESHOOTING

  84
• Checking the front brake linings

  57
• CLEANING

  86
• Removing front brake liningsb

  58
• Cleaning motorcycle

  86
• Installing the front brake liningsb

  58
• Changing the front brake liningsb

  59
• Storage

  87
• Checking free play of foot brake lever

  59
• Putting into operation after storage

  87
• Adjusting basic position of footbrake leverb

  60
• Checking the rear brake fluid level

  60
• Capacity - engine oil

  88
• Adding rear brake fluidb

  61
• Capacity - gear oil

  88
• Checking rear brake linings

  61
• Capacity - coolant

  89
• Removing rear brake liningsb

  62
• Installing the rear brake liningsb

  62
• Changing the rear brake liningsb

  63
• 450bEXC-RbEU, 450bEXC-RbAUS/UK (3900I)

  92
• Removing front wheelb

  63
• Fitting front wheelb

  64
• (3900L)

  92
• 530bEXC-RbEU, 530bEXC-RbAUS/UK (3900J)

  93
• Removing rear wheelb

  65
• Fitting rear wheelb

  65
• Tire condition checking

  66
• (3900M)

  93
• Checking tire air pressure

  66
• Lighting equipment

  95
• Checking spoke tension

  67
• Removing the batteryb

  67
• Tires

  95
• Capacity - fuel

  95
• TECHNICAL DATA - FORK

  96
• TECHNICAL DATA - SHOCK ABSORBER

  97
• TECHNICAL DATA - CHASSIS TIGHTENING TORQUES

  98
• WIRING DIAGRAM

  100
• Wiring diagram (EXC-RbEU)

  100
• Wiring diagram (EXC-RbAUS/UK)

  102
• Wiring diagram (EXC-RbUSA)

  104
• Wiring diagram (EXC-RbSIXbDAYS)

  108
• Wiring diagram (XCR-WbUSA)

  110
• Wiring diagram (XCR-WbZA)

  112
• SUBSTANCES

  114
• AUXILIARY SUBSTANCES

  115
• STANDARDS

  117
• CONSUMER INFORMATION (EXC-R USA)

  118
• INDEX

  120