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TS 55 REQ
Plunge Cutting
 CAUTION! Never make a plunge cut without a limit 
stop. The back of the sawblade will lift the saw off 
the guide rail, and will result in a kickback situation.
Plunge cutting is used when the cut does not start at the 
edge of the workpiece. Instead, it starts in the middle of the 
workpiece, and may continue to the end, or may stop short 
of the end. There is a wide variety of applications for plunge 
cuts. Some examples include cutting a countertop for a sink 
or appliance, cutting a hardwood floor for inset tile, slotting a 
cabinet frame for a pull-out bread board; just to name a few.
Notes
 
Always use the limit stop when making a plunge cut to 
 
Whenever possible, put the guide rail on the side of the 
cut that will be saved. If the guide rail is placed on the 
offcut side, you must remember to account for the blade 
thickness when positioning the guide rail (typically 2.2 
mm).
 
Whenever possible, set the saw depth to its maximum 
setting to minimize the amount of material that is not cut 
by the blade. Make sure there is nothing below the cut 
that you don’t want to cut into.
Manually cut 
the corners.
Shallow 
Blade Depth
Full Blade 
Depth
 
Mark the beginning and end of the cut (blue tape in 
picture below). If the blade is at full depth, there are 
index marks on the saw that indicate where the blade is 
positioned.
 
For 4-sided cuts where the center section is removed, 
support the offcut piece before cutting all four sides to 
prevent it from breaking the corners. Trim the corners 
with a handsaw.
 
To control the position of the saw at both the beginning 
and end, you may use a second limit stop (part number 
491582) at the front of the saw, as shown below.
Rear blade 
position at 
full depth.
Front blade 
position at 
full depth.
General Procedure
1.  Using pencil lines, tape, or some other means, mark the 
beginning and end of the cut.
2.  Place the guide rail on the cutline.
3.  Place the saw on the guide rail, and position it at the 
start of the cut.
4.  Install the limit stop on the guide rail, slide it up to the 
back of the saw, and lock it in place.
5.  If an optional second limit stop is used, set its position in 
a similar manner.
6.  With the saw firmly seated against the beginning limit 
stop, start the saw and slowly plunge it down.
7.  Advance the saw through the cut until the end is 
reached.
 
Hold the saw fully plunged until the blade comes to a 
complete stop.
 
Never back the saw up, as this can result in a kickback.
Optional 2
nd
 
Limit Stop
Mark the beginning 
and end of cut.
Limit 
Stop
Splinter Guard