Blue Rhino RB60/72 사용자 매뉴얼

차례

• RB60/72

  1
• OPERATOR’S MANUAL

  1
  • RHINO®

    1
• To the Owner/Operator/Dealer

  2
• DEALER to CUSTOMER Pre-Delivery / Operation Instructions

  5
  • ROTARY MOWER

    1
• TABLE OF CONTENTS

  7
  • GENERAL SAFETY INSTRUCTIONS AND PRACTICES

    10
  • OPERATOR SAFETY

    11
  • CONNECTION OR DISCONNECTING IMPLEMENT SAFETY

    12
  • CRUSHING HAZARDS

    13
  • THROWN OBJECT HAZARDS

    14
    • 1. MARK objects that cannot removed.

      14
    • 2. AVOID these objects when mowing.

      14
      • 1. MAINTAIN MOWER SHIELDING, side skirts, skid shoes, and blades in good operational condition,

        14
      • 2. RAISE CUTTING HEIGHT to 6 INCHES minimum,

        14
      • 3. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS,

        14
      • 4. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground while mowing. PN TO02

        14
    • 1. BLADES CAN FAIL from impact and objects can be thrown with great velocity.

      15
    • 2. INSPECT and REPLACE any damaged blades.

      15
    • 3. CHECK blade carrier and REPLACE if damaged.

      15
      • 1. STOP PTO and back up mower.

        15
      • 2. LOWER mower, engage PTO and mow forward.

        15
        • 1. STOP PTO and tractor ENGINE.

          15
        • 2. INSPECT mower for vibration source.

          15
        • 3. REPLACE any damage parts and bent or damaged BLADES. PN TO01-X

          15
  • RUN OVER HAZARDS

    16
  • PTO ENTANGLEMENT HAZARDS

    17
  • MOWER BLADE CONTACT HAZARDS

    18
  • HIGH PRESSURE OIL LEAK HAZARDS

    19
  • ELECTRICAL & FIRE HAZARDS

    20
  • TRANSPORTING HAZARDS

    21
  • HAZARDS WITH MAINTENANCE OF IMPLEMENT

    22
  • PARTS INFORMATION

    23
  • Decal Location

    24
    • 1. D389 1 DANGER Multi-Hazard

      25
    • 2. D388 1 DANGER Driveline Hazard

      25
    • 3. D137 1 WARNING CCW Blade Rotation

      25
    • 4. 00760657 1 IMPORTANT Genuine Parts

      25
    • 5. D302 2 LOGO Rhino (4 x 6)

      25
    • 6. 00771283 1 WARRANTY 5 Year

      25
    • 7. D303 2 LOGO Rhino (4 x 16)

      25
    • 8. 00781322 2 NAME 148

      25
    • 9. 2738332 2 REFLECT Red Reflectors

      25
    • 10. NFS 1 SER PLT Serial Number Plate

      25
    • 11. 00756004 1** DANGER Shield Missing (Not Shown)

      25
    • 12. 00756005 1** DANGER Rotating Driveline (Not Shown)

      25
    • 13. 03200347 * REFLECT SMV

      25
    • 14. 00776031 1 ________ Canister, Operator’s Manual Inside

      25
    • 15. 00781398C 1 ________ Operator’s Manual

      25
    • 16. 10058000 3 ________ Bolt

      25
    • 17. 00024100 3 ________ Flatwasher

      25
    • 18. 02959924 3 ________ Locknut

      25
    • 19. D454 1 WARNING Crushing Hazard (Decal Under Deck)

      25
    • 20. D614 2 WARNING Thrown Object Shield Missing

      25
    • 21. D534 1 WARNING Blade Bolt Torque

      25
    • 22. D590 1 INSTRUCT Lubrication Chart

      25
    • 23. 00776678 1 DANGER Shear Bolt Length

      25
    • Decal Description

      26
    • Federal Laws and Regulations

      33
      • SAFETY SECTION

        9
    • Equipment Specifications

      89
  • KEY OPERATION POINTS

    90
    • Operating Noise Level/Sound Pressure

      90
    • Warranty information

      90
  • RHINO LIMITED WARRANTY

    91
    • 1. LIMITED WARRANTIES

      91
    • 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...

      91
    • 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.

      91
    • 1.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...

      91
    • 1.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.

      91
    • 2. REMEDIES AND PROCEDURES.

      91
    • 2.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.

      91
    • 2.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based

      91
    • 2.03. Purchaser is responsible for returning the goods in question to the Dealer.

      91
    • 2.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:

      91
    • 2.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...

      91
    • 3. LIMITATION OF LIABILITY.

      91
    • 3.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

      91
    • 3.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.

      91
    • 3.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...

      91
    • 3.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.

      91
    • 4. MISCELLANEOUS.

      91
    • 4.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.

      91
    • 4.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.

      91
    • 4.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.

      91
    • 4.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.

      91
      • INTRODUCTION SECTION

        87
    • DEALER SETUP INSTRUCTIONS

      94
    • SHIELD ASSEMBLY

      94
  • A-FRAME INSTALLATION

    95
    • 1. Attach the A-Frame Bars (1) to the right and left Hitch Lugs (2) with two Cat. 1 Hitch Pins (3), 5/8” Flatwashers (4), and Nuts (5).

      95
    • 2. Attach the Lift Strap Bars (6) to the Mainframe with two M12 x 40 Bolts (7), Flatwashers (8) and Nuts (9).

      95
    • 3. Attach the Lift Strap Bars (6) to the A-Frame Bars (1) with one Bolt (10), Top Link (11), Bushing, (12), and Nut (19).

      95
    • 4. Tighten all bolts to the proper torque.

      95
  • TAILWHEEL INSTALLATION

    96
    • 1. Align Tail Wheel Beam Weldment (1) between pivot brackets located behind gearbox mount on the Mainframe Weldment.

      96
    • 2. Attach the Tail Wheel Beam Weldment (1) to the Mainframe Weldment with one Bolt (2), and Nut (3). Slide Tail Wheel Beam Weldment (1) into Gauge Wheel Mount and retain with two Bolts, (4) Flatwasher (5), and Nuts (6).

      96
    • 3. Insert the Tail Wheel Assembly into the Tail Wheel Beam (1) and retain with Flatwasher (8), and Cotter Pin (8).

      96
    • 4. Tighten all Bolts to the proper torque.

      96
  • SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION

    97
    • Front Rubber Fabric Deflectors (Standard Equipment)

      98
    • Front Deflector

      98
    • Rear Metal Band

      98
  • CHECK CHAINS (Extra Equipment)

    99
  • OFFSET ADAPTER HITCH (Extra Equipment)

    100
    • ASSEMBLY SECTION

      93
    • OPERATION SECTION

      101
• RHINO RB60/RB72 ROTARY MOWER

  102
• OPERATION INSTRUCTIONS

  102
  • 1. OPERATOR REQUIREMENTS

    103
  • 2. TRACTOR REQUIREMENTS

    104
    • Tractor Requirements and Capabilities

      104
    • 2.1 ROPS and Seat Belt

      104
    • 2.2 Tractor Safety Devices

      104
    • 2.3 Tractor Horsepower

      105
      • 2.4 3-Point Hitch

        105
      • 2.5 Front End Weight

        105
      • 2.6 Power Take Off (PTO)

        105
      • 2.7 Tire Spacing

        106
    • 3. GETTING ON AND OFF THE TRACTOR

      106
      • 3.1 Boarding the Tractor

        107
      • 3.2 Dismounting the Tractor

        107
    • 4. STARTING THE TRACTOR

      108
    • 5. CONNECTING THE MOWER TO THE TRACTOR

      109
      • 5.1 Connecting Mower

        109
        • 1. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.

          109
        • 2. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.

          109
        • 3. Board the tractor and start the engine. Position the tractor to the mower with the 3-point lift arms positioned at the same height and to the outside of the mower hitch pins.

          109
        • 4. Turn off the tractor engine and dismount.

          109
        • 5. One lift arm at a time, align arm end hole between the set of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin.

          109
        • 6. Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin.

          109
        • 7. Extend or retract 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin.

          109
        • 8. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.

          109
      • 5.2 Safety Tow Chain

        110
    • 6. SETTING THE MOWER

      110
    • 6.1 Setting Mower Height- Lift Type - (Standard or Quick Hitch)

      111
      • 1. Park the tractor and mower on level ground.

        111
      • 2. Using the 3-point hitch control lever, position the front of the mower with the side skids 1” less off the ground than desired cut height. For example, for a 3” cut, position the skids 2” from the ground. Set the 3-point control lever stop a...

        111
      • 3. Shut down the tractor and remove the key.

        111
      • 4. Adjust the mower deck front to rear by extending or retracting the 3-point top link. Always set front of deck 3/4” lower than rear for best performance.

        111
      • 5. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.

        111
      • 6. Securely block up the mower at this height.

        111
      • 7. Remove the bolts securing the tailwheel beam in position and allow the tailwheel to rest at ground level. Align tailwheel beam between nearest sets of holes in beam support brackets and reinstall support bolts on each side of beam. Tighten all bol...

        111
      • 8. Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2½” before the tail wheel leaves the ground. This will allow the mower to follow the contour of uneven terrain.

        111
      • 6.2 Setting Deck Pitch

        112
    • 7. DRIVELINE ATTACHMENT

      112
      • 7.1 Driveline Length Check

        113
    • 8. PRE-OPERATION INSPECTION AND SERVICE

      114
      • 8.1 Tractor Pre-Operation Inspection/Service

        116
      • 8.2 Mower Pre-Operation Inspection/Service

        116
      • 8.3 Cutting Component Inspection

        119
      • 8.4 Blade Bolt Inspection

        122
    • 9. DRIVING THE TRACTOR AND IMPLEMENT

      125
      • 9.1 Starting the Tractor

        126
      • 9.2 Brake and Differential Lock Setting

        126
      • 9.3 Raising the Mower

        127
      • 9.4 Driving the Tractor and Mower

        127
      • 9.5 Crossing Ditches and Steep Inclines

        128
    • 10. OPERATING THE TRACTOR AND IMPLEMENT

      129
      • 10.1 Foreign Debris Hazards

        130
      • 10.2 Bystanders/Passersby Precautions

        131
      • 10.3 Engaging the Power Take Off (PTO)

        131
      • 10.4 PTO RPM and Ground Speed

        132
      • 10.5 Operating the Mower

        133
      • 10.6 Right of Way (Highway) Mowing

        136
        • 1. MAINTAIN MOWER SHIELDING in good operational condition,

          136
        • 2. DAILY INSPECT the condition of the Thrown Object Guards, mower Side Skirts, and skid shoes: Replace or repair worn or damaged guards.

          136
        • 3. DAILY INSPECT the condition of the Blades and Blade Bolts. Replace any cracked, worn, bent or damage blades. Always replace blade bolts and nuts when replacing blades. Make sure the blade bolts are properly tightened.

          136
        • 4. RAISE CUTTING HEIGHT to 6 INCHES minimum.

          136
        • 5. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS.

          136
        • 6. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, posts, curbs, guardrails, or ground while mowing.

          136
          • 1. MARK objects that cannot be removed.

            136
          • 2. AVOID these objects when mowing.

            136
      • 10.7 Shutting Down the Implement

        137
    • 11. DISCONNECTING THE MOWER FROM THE TRACTOR

      137
    • 12. MOWER STORAGE

      139
    • 13. TRANSPORTING THE TRACTOR AND IMPLEMENT

      139
      • 13.1 Tire and Wheels

        140
      • 13.2 Transporting on Public Roadways

        141
      • 13.3 Hauling the Tractor and Implement

        142
  • 14. TROUBLESHOOTING GUIDE

    143
    • Problem Possible Cause Remedy

      143
      • Blades worn, dull, or bent. Replace blades.

        143
      • (Refer to “Maintenance” section).

        143
      • Mower not level side to side. Adjust. (Refer to “Assembly” section)

        143
      • Improper height adjustment. Adjust Mower height.

        143
      • (Refer to “Assembly” section)

        143
      • Low tractor tire pressure on Adjust tire pressure.

        143
      • one side. (Refer to your tractor operator's

        143
      • manual)

        143
      • Turning too fast. Reduce ground speed when turning.

        143
      • Tractor tires push grass down. Adjust your tractor wheel spacing.

        143
      • (Refer to “Operation” section)

        143
      • Damaged Mower pan. Repair or replace as necessary.

        143
      • RPM too low Use full PTO speed.

        143
      • (Refer to your tractor operator's manual)

        143
      • Improper blade for direction of cut. Install blades so rotation is correct.

        143
      • rear to hold and circulate material longer. (Refer to Operation Section- Setting the Mower-Setting Deck Height) Reduce ground speed.

        143
      • Cutting too high. Lower cutting height. (Refer to Operation Section-Setting the Mower- Setting Deck Pitch)

        143
      • Windrowing Material heavy and lush. Raise the front of Mower relative to the or Uneven rear. (Refer to Operation Section-

        143
      • Distribution Setting the Mower-Setting Deck

        143
      • Height)

        143
      • Excessive ground speed Reduce ground speed.

        143
      • Conditions too wet. Wait for conditions to dry. Reduce

        143
      • ground speed.

        143
      • Bolt hole elongated or oversized. Replace Blade Carrier.

        143
      • Locknut worn out. Replace Locknut.

        143
    • Gearbox Noisy Low Lubricant. Check lubricant level.

      144
      • Rough gears. Run in or change Gears.

        144
      • Worn Bearing. Replace Bearing.

        144
      • Bent Shaft. Replace Oil Seal and Shaft.

        144
      • Oil Seal Race rough. Replace Shaft or repair Race.

        144
      • Oil Seal installed wrong. Replace Seal.

        144
      • Oil Seal not sealing in the housing. Replace Seal or use a sealant on O.D.

        144
      • of Seal.

        144
      • Oil level too high. Drain oil to proper level.

        144
      • Gasket damaged. Replace Gasket.

        144
      • Bolts loose. Tighten Bolts.

        144
      • Sand hole in casting. Replace castings or gearbox.

        144
      • Blades unable to cut that part of ground speed of tractor but keep

        144
      • grass pressed down by path of engine running at full PTO RPM.

        144
      • tractor tires. Lowering the cutting height may help.

        144
      • Dull blades. Sharpen or replace blades.

        144
      • Height of cutter lower at rear or See Cutting Height Instructions.

        144
      • front.

        144
      • Improper type lubricant. Replace with proper lubricant.

        144
      • Excessive trash build-up around Remove trash.

        144
      • gearbox.

        144
      • Bearing or gears set up improperly. Consult your Dealer.

        144
      • Excessively 540 RPM.

        144
      • Heavy Material. Reduce ground speed. Raise cutting

        144
      • height.

        144
      • Not using proper pin. Replace only with recommended shear pin.

        144
      • PTO engaged at high engine RPM Idle engine to engage PTO

        144
      • Cutting in rocky conditions Increase cutting height.

        144
      • Blade carrier RPM too high. Check gearbox ratios.

        144
      • Blades not properly heat treated. Consult your Dealer.

        144
      • MAINTENANCE SECTION

        145
    • HAZARDS WITH MAINTENANCE OF IMPLEMENT

      146
    • PARTS INFORMATION

      147
    • Lubrication

      147
    • DRIVELINE LUBRICATION

      149
    • SHEAR PIN YOKE LUBRICATION

      150
    • BLADE SHARPENING

      152
    • BLADE CARRIER REMOVAL

      152
    • BLADE REMOVAL

      154
      • Blade Bolt Inspection

        155
• STORAGE

  156
  • 1. Thoroughly clean the cutter.

    156
  • 2. Lubricate the cutter as covered in Maintenance Section.

    156
  • 3. Tighten all bolts and pins to the recommended torque.

    156
  • 4. Check the cutter for worn or damaged parts. Make replacements immediately.

    156
  • 5. Place driveline in storage position resting on bracket.

    156
  • 6. Store the cutter in a clean, dry place with the cutter housing resting on blocks.

    156
  • 7. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.

    156
  • PROPER TORQUE FOR FASTENERS

    156