Blue Sea Systems PN 8081 Folheto

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Marine Electrical Products
DC Power Distribution Panel
PN 8081 / PN 3081  5 Position
PN 8082 / PN 3082  10 Position
Panel Specifi cations
 
Material:  
0.125” 5052-H32 Aluminum Alloy
Primary Finish: 
Chemical Treatment per Mil Spec C-5541C
Final Panel Finish:  Graphite color 2 part textured Polyurethane
Circuit Breakers:  
15 Ampere AC/DC magnetic 
 
65V DC/277V AC Maximum
Amperage Rating:   All components are sized for 100 Amperes of 
continuous current
Voltage Rating:  
Panels are rated for 12 volts DC. Panels can be 
upgraded to 24 volts with PN 8243, 18-32V DC Micro 
Voltmeter.
Voltmeter Rating: 
8-16 Volt DC meter. Accuracy 3% of scale
Ammeter Rating: 
0-50 Ampere DC meter. Accuracy 3% of scale
External Shunt: 
50 Millivolt = 50 Ampere resistive manganin element
 
PN 
          Inches 
          Millimeters
Overall Dimensions:  8082/3082    5-1/4 x 11-1/4         133.40 x 190.50
 
8081/3081    5-1/4 x 7-1/2           133.40 x 190.50
Mounting Centers:  8082/3082    4-7/16 x 10-7/16     112.70 x 265.10
 
8081/3081    4-7/16 x 6-11/16     112.70 x 169.90
Applicable Standards
•  United States Coast Guard 33 CFR Sub Part 1, Electrical Systems.
•  American Boat and Yacht Council (ABYC) Standards and 
Recommended Practices for Small Craft sections: E-1, E-3, E-9.
Blue Sea Systems Inc. 
 
Phone (360) 738-8230
425 Sequoia Drive 
 
 
Fax (360) 734-4195
Bellingham, WA  98226  USA 
E-mail conductor@bluesea.com
    
www.bluesea.com
Document 9863 Rev.H
 
 
WARNING
@
It is not possible within the scope of these instructions to fully acquaint 
the installer with all the knowledge of electrical systems that may be 
necessary to correctly install this product. If the installer is not 
knowledgeable in electrical systems we recommend that an electrical 
professional be retained to make the installation.
@
If either the panel front or back is to be exposed to water it must be 
protected with a waterproof shield. 
@
The panels must not be installed in explosive environments such as 
gasoline engine rooms or battery compartments as the circuit breakers 
are not ignition proof. 
@
The main positive connection must be disconnected at the battery post 
to avoid the possibility of a short circuit during the installation of this 
distribution panel.
Guarantee
Any Blue Sea Systems product with which a customer is not satisfi ed 
may be returned for a refund or replacement at any time. 
Useful Reference Books
Calder, Nigel, 1996: Boatowner’s Mechanical and Electrical Manual,      
2nd edition, Blue Ridge Summit, PA: TAB Books, Inc.
Wing, Charlie, 1993: Boatowner’s Illustrated Handbook of Wiring,
  Blue Ridge Summit, PA: TAB Books, Inc.
Related Products from Blue Sea Systems
PanelBack Insulating Covers
High Amperage Fuses and Circuit Breakers for positive feed wires
High Amperage Battery Switches
Terminal Blocks and Common Bus Connectors
AC and DC Voltmeters and Ammeters
Installation
1.  Disconnect all AC and DC power
 
 
Before starting, disconnect the main positive cable from all batteries to  
 
eliminate the possibility of a short circuit while installing the distribution  
 
panel. Also disconnect the AC shore power cord from the boat to    
 
eliminate the possibility of electrocution from AC wiring in the proximity  
 
of the DC distribution panel.
2.   Optional - Upgrading to 24 Volts
 
Remove and replace the existing 8-16V DC voltmeter with an 18-32V  
 
DC voltmeter (PN 8243). Connect the existing meter sense wires to the  
 
new meter, Red Positive wire to + and Yellow negative wire to -. 
3.   Apply Voltage Label
 
All panel components are sized for 12 or 24 Volt systems. Use the  
 
labels provided to permanently identify the system voltage and its type  
 
(DC) as required by ABYC. Apply the appropriate voltage label to the  
 
recessed area on the front of the panel.
 
4.  Select mounting location and cut opening
 
 
Select a mounting location which is protected from water on the panel  
 
front and back and is not in an area where fl ammable vapors from  
 
propane, gas or lead acid batteries accumulate. The circuit breakers  
 
used in marine electrical panels are not ignition protected and may  
 
ignite such vapors.
 
Using the panel template provided, make a cut out in the mounting  
 
surface where the distribution panel is to be mounted. Do not fasten  
 
the panel to the mounting surface.
5.  Select positive feed wire and negative return
 
Determine the positive feed (red) and negative return (black or yellow)  
 
wire size by calculating the total amperage of the circuits that will be  
 
routed through the panel. Blue Sea Systems’ electrical panels are  
 
rated at 100 ampere total capacity. The positive feed wire must be  
 
sized for 3% voltage drop at the 100 ampere panel rating or the    
 
maximum amperage that will be routed through the panel in any    
 
particular installation, whichever is less. It is recommended that the  
 
positive feed wire be sized for the full panel capacity, which in most  
 
cases, will require at least 2 AWG wire, assuming a 10 foot wire run  
 
between the panel and the batteries in 12 volt systems. Refer to the  
 
Wire Sizing Chart for other situations. 
 
Remember that the length of the circuit is the total of the positive wire  
 
from the power source and the negative wire back to the DC negative  
 
bus. Be certain that there is a fuse or circuit breaker of the correct size  
 
protecting the positive feed wire.
6.  Install shunt, positive feed wire and negative return
 
The panel is supplied with an external shunt ammeter that must be  
 
connected in the positive feed line to the panel. The shunt may be  
 
mounted at any point in the feed line, but mounting it close to the panel  
 
will keep the sense wires that run to the meter short, minimizing    
 
voltage loss and interference, creating the most accurate meter    
 reading.
 
Connect the positive feed wire from the positive source to either of the  
 
2 large bolt terminals on the shunt top. This is now the shunt positive  
 
terminal. Connect an additional length of feed wire from the remaining  
 
shunt terminal, now the negative terminal, to the panel positive bus.  
 
Next, connect a minimum 16 AWG red wire from the screw on the side  
 
of the shunt positive terminal to the meter positive terminal and    
 
connect a black or yellow wire from the shunt negative terminal to the  
 
meter negative terminal. There should be a 1 ampere fuse in the    
 
positive sense wire near the shunt terminal. Be certain that on all 4  
 
shunt connections the wire ring terminals sit directly on the brass  
 
blocks of the shunt without any washers in between.
 
Connect a negative return wire from the negative bus on the panel to  
 DC 
negative. 
7.  Install battery bank voltage monitor wires
 
The panel is supplied with a voltmeter and switch to monitor the    
 
voltage of three separate sources, usually the batteries. Connect a  
 
minimum 16 AWG red wire from each source to be monitored to each  
 
of  the corresponding input wires of the switch. There should be a 1  
 
ampere fuse in each positive wire near each source.