Lincoln Electric SVM199-A Manual Do Utilizador

Página de 145
ELECTRICAL DIAGRAMS
G-2
INVERTEC® V450-PRO
WIRING DIAGRAM - COMPLETE MACHINE - (G4923)
TM
INVERTEC V450-PRO WIRING DIAGRAM
TO J9
202
WORK
202A TO R1
TO TP6
223
221
206A
3R
3W
238
RE
CT
THERM
223
222
SEC
(BOTTOM
LEFT)
POWER BD
RECTIFIER
AC
4
CONTROL BOARD
+
TO J61
CR1
X4
6
TO AUX #1
50
3
50
4
50
5
50
6
INPUT
20D
17
18
15 16
F1
F1
J4
251
20
TO
P91
RECT
220
SEC
(TOP
LEFT)
U
L1B
V
L3
AC
3
TO
CR1
SW1
T2
L2
AC
2
H1D
T3
T1
T2
612
T3
NEG
1
2
3
4
+
C3
AUX. #1
TO
D3
TO
CHOKE
THERM
CURRENT
TRANSDUCER
19D
SWITCH BOARD
#2
SW1
A
202
225
J7
2
J2
206
J5
32
4
5
6
3
2
4
1
8
7
6
5
4
3
2
1
G
601
TO J60
L1
20
NEG
19C
T1
TO
HARMONIC
FILTER
REAR OF MACHINE
TO J6,J10A
6
TO SOLID STATE RELAY
3
2
TO SOLID STATE RELAY
444
FAN
THIS AREA VIEWED FROM
RECONNECT
PANEL
TO
CR1
J6
231
AUX #1
J61
5
6
7
8
9
POS
D1
H1
R1
TP3
TO R1
CB2
15A CIRCUIT
BREAKER
TP2
206 TO J9
202A
34
206A
7
PRI
(BOTTOM
RIGHT)
TO
SWITCH
BD #2
15
14
12
18
TO
SWITCH
BD #1
TO
SWITCH
BD #2
MAIN
TRANSFORMER
LEFT SIDE
41B
NEG
POS
C3
403
604
H1A TO AUX #2
CB3
3.5A
BREAKER
TO SW1
200-208V
220-230V
440-460V
550-575V
POS
POS
AC
1
TO SUPPLY LINES
TO A SYSTEM GROUND PER
NATIONAL ELECTRICAL CODE.
S3
RS232
CONNECTOR
FR
O
N
T
O
F
M
AC
H
IN
E
115V
RECEPTACLE
TO RECONNECT PANEL
PRI
(BOTTOM
LEFT)
20C
++
TO AUX #1
40
4
40
5
40
6
24
2
3
4
3
1
12
J41
50
C2
.05/600V
TO
J4
C4
13
14
+
SWITCH BOARD
#1
1
4 5
X3A
19
TO FAN
X9
224A
291
CB3
TO J61
TO INPUT SWITCH
612B
612
H1
TO AUX #1
AUXILIARY TRANSFORMER #1
SEC
(BOTTOM
RIGHT)
TO
SWITCH BD #2
POS
TO
SWITCH BD #1
11 12
20D
TO
SWITCH BD #2
H5
H6
CAPACITORS=MFD/VOLTS
RESISTORS=OHMS/WATTS
H1
(200-208)
H2
(220-230)
PRI
(TOP
LEFT)
R
(115V)
N
(24V)
X4
TO J61
H1D
(TOP)
LOAD LINE
TO CB4
612B
L3A
L1A
TO CONTACTOR
S4
TO TP3
31
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
8
7
9
232
X3
604
238
601
INPUT BOARD
NEG
H3
H2
TO AUX #1
H1
H2
H3
F3
F3
F2
F2
19C
17
11
TO
SWITCH
BD #1
51
4
1
AUXILIARY TRANSFORMER #2
NOTES:
N.A. PIN NEAREST THE FLAT EDGE OF LED LENS (CATHODE)
 ALIGNS WITH BLACK LEAD OF LED SOCKET.
  N.B. PLACE SWITCH IN APPROPRIATE POSITION FOR INPUT
OPERATION.
  N.C.  PLACE "A" LEAD ON APPROPRIATE CONNECTION FOR
 OPERATION.
RIGHT SIDE OF MACHINE
1
J8
J9
228
226
1
224
220
504
503
406
505
4
506
2
3
2
3
7
8
418
514
1
5
6
2
1
TO J6, J10B
RIGHT SIDE
13
TO
SWITCH BD #1
D4
J40
F4
40
3
F4
THERM
1
2
3
4
11
J42
TO J5
6
5
4
3
2
+
225
1
SEC
(TOP
RIGHT)
2 3
5
J50
C5
J60
10
10
9
8
7
6
5
4
3
228
226
TO J8
4
1
2
J43
251
253
254
DIGITAL POWER
SUPPLY BOARD
3R TO 3W
J7
MAIN CHOKE
221
4
3
231
232
291
X3A
.05/600V
C1
TP1
TP7
RECTIFIER
SWITCH
RECONNECT
TO
16
41
4
H4
'A
'
LEF
T SIDE OF MACHINE
RECONNECT SWITCH
6
5
1
1
TP4
444
TO FAN
TO
C3
1
2
216
211
3
213
212
4
W
W=WHITE
U=BLUE
R=RED
COMPONENT VALUES:
N=BROWN
R
EAR
O
F
M
AC
H
IN
E
G=GREEN
B=BLACK
LEAD COLOR CODING
TO
CB3
ELECTRICAL SYMBOLS PER E1537
H1A
AUX #1
L3B
X5
TO AUX#1
2
1
OUTPUT
RECT
D2
J6
5
6
253
7
2
254
8
3
9
4
J10A
X7
TO
J42
J43
TO POWER BD. RECTIFIER
(24 V)
(380-415)
X3
W
H3
TO
X3
AUX #2
X5
RECONNECT PANEL
TO
MAIN TRANSFORMER
3
4 -
TO
J4
SOLID
STATE
RELAY
2
1
H5
(440-460)
H4
H5
15
14
11
12
13
16
10
11
12
10
14
15
11
12
13
16
10
2.7  10W
.022
800
V
PRI
(TOP
RIGHT)
NEG
AC
.022
800
V
2.7
10
W
2.7
10
W
.022
800
V
N.C.
N.J.
INPUT VOLTAGE.  CONNECTION SHOWN IS FOR 550-575V
CIRCUIT
10A
FUSE
P91
N.B., N.G., N.H.
222
267
266
268
THERM
267
266
268
227
227
H6
(550-575)
H6A
H6
TO
CR
1
J60
CH
OKE
THERM
TO RECT
THERM
TO
RE
CONNECT
SWITCH
H6
5
(550-575)
H6A
P50
VOLTAGE.  CONNECTION SHOWN IS FOR 440-575V
41
8
51
8
1
518
2
414
J10B
TO
SSR
405
404
346
345
TO
W
R
4
1
(115V)
TO
S4
CB2
P52
4
31
34
1
6
2
(230V)
224A
224
220
100V
2400 F
500V
3500 F
500V
3500 F
19
20
HARMONIC
FILTER
20C
19D
N.D.  PIN NEAREST THE FLAT EDGE OF LED LENS (ANODE)
 ALIGNS WITH WHITE LEAD OF LED SOCKET.
TO
HARMONIC
FILTER
H1B
TO CONTACTOR
C
B
A
INPUT
LINE
FILTER
L3A
.0047 F
440
C6
C7
L1A
SWITCH LEAD
FILTER
L3
FRONT
HORIZONTAL
BAFFLE
REAR
HORIZONTAL
BAFFLE
FAN
SHROUD
RECONNECT
SHELL
RECONNECT
BRACKET
CASE
FRONT
FRONT
UPPER
BASE
REAR
UPPER
BASE
AUX.
2
AUX.
1
PROTECTIVE BONDING CIRCUIT
352A
P51
N.E.
N.F.
N.G.
H4B
N.J.
N.E.  LEAD 34 IS PRESENT IN MODELS WITH 115V RE
CEPTACLE
ON THE CASE FRO
NT. LEAD 352A IS PRESENT ONLY IN
 MODELS WITH 220V RE
CEPTACLE ON THE CASE FRONT.
N.F.  ONLY
 PRESENT ON CE MODELS
N.G. ONLY PRESENT ON NON-CE
MODELS. (EARLIER MODELS USED
10A CIRCUIT BREAKER).
N.H. "CE" MODELS DO
NOT HAVE A RECONNECT SWITCH. POS LEAD
 CONNE
CTS DIRECTLY TO (+) OF C4. LEAD C CONNECTS
 (-) OF C4 TO (+) C5 AND
NEG LEAD CONNECTS TO (-) OF C5.
N.J. THE "CE" MODELS DO
NOT HAVE A RECONNECT PANEL. INSTEAD
 LEAD H4B CONNECTS H4 TO SW1.
N.K.  ON CE MODE
LS LEADS T1, T2 AND T3 ARE REPLACED BY LEADS
 A, B AND C.  LEADS A, B AND C ARE CONNECTED TO THE INPUT
 RECTIFIER
TERMINALS RATHER THAN CR1.
TO SW 1
TO TP3
TO
J40
J50
TO
J43
TO
J2
TO
J40
J50
J60
N.F.
N.F.
COMPONENT VALUE UNITS:
CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS
CONNECTOR PIN NUMBERS:
VIEW OF CONNECT
OR ON PC BOARD
1 2
6
7
12
LATCH
EX. 12 PIN CONNECTOR
TO WORK
TO ELECTRODE
OR
TO MAIN
TRANSFORMER
TO RECONNECT
SWITCH
X8
(42 V)
X6
(28 V)
(0 V)
276
WELD
TERMINALS
R5
10K/2W
OUTPUT
CONTROL
277
275
1
DISPLAY
5
10
1
6
4
9
8
3
2
7
J37
E
F
A B
C
D
R
E
M
O
T
E
5
10
1
6
4
9
8
3
2
7
4
76
21
6 PIN
REMOTE
(REAR VIEW )
SPI EXTENSION CIRCUIT
77A
2A
75A
1
7
4
10
9
3
2
8
277
6
12
11
5
7
2
3
8
9
4
6
1
10
5
J61
2
3
4
5
J60A
J60B
1
2
3
4
5
3313
3316
3314
3305
3304
3312
3315
3303
13
14
15
16
275
276
3313
3316
3315
3305
3304
3314
3312
3303
3301
1
2
3
4
5
6
7
8
9
15
14
13
12
11
10
1
7
4
10
9
3
2
8
6
12
11
5 13
14
15
16
3211
32
05
32
06
32
03
32
04
32
15
32
16
32
13
32
12
32
07
32
02
32
01
4
3202
3207
3212
3213
3216
3215
3204
3203
3206
3205
OR
J331
J332
J333
MODE PANEL
ADVANCED
PROCESS
J34
_
+
GND
75A
77A
2A
4A
76A
A
B
C
J
K
L
D
E
M
I
H
G
F
N
41
24
CB1
51
41B
41B
WIRE FEEDER REMOTE
(REAR VIEW)
10A
5 10
1 6
4 9
8
3
2 7
J33
41A
SPI FLEX CIRCUIT
11
12
4A
2
75
77
76
76A
554
553
3201
21
GND
554
553
2
75
77
42
NEGA
POSA
NEGA
POSA
ELECTRODE
41A
51
42
P59
202C
206D
1
2
3
4
5
6
8
7
9
J3
10
SPI FLEX CIRCUIT
32A 31A
X8
31A
32A
351
352A
31
5A CIRCUIT
BREAKER
N.G.
NOT
E: IF ADVANCED PROCESS PANEL IS
INSTALLE
D THE REMOTE SPI CABLE
PL
UGS INTO THE ADVANCED PROCESS
PANEL. ADVANCED PROCESS PANEL
SPI CABLE CONNECTS TO THE SPI
EXTENSI
ON CABLE.
41B
202C
206D
211
212
213
216
LEGEND
PHANTOM  "
"
OPTION
291
LED SELECT
LED SELECT
SW2
CB2
220V
RECEPTACLE
S4
G4923PRINT
C
LOAD
LINE
N.G.
N.F.
N.K.
G-2
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.