Kawasaki ninja zx-10r Manual Do Utilizador

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Camshafts, Sprockets 
Camshafts, Sprockets: 
Camshaft Duration 
Lift 
49118-0008 (STD) (Intake) 
300° 
9.1 mm 
49118-0023 (STD) (Exhaust) 
292° 
8.5 mm 
49118-0034 (Kit)  (Intake) 
310° 
9.7 mm 
 
Adjust the valve clearance within the specified value. Intake: 0.15 ~ 0.24 mm, Exhaust: 
0.17 ~ 0.22 mm 
 
More performance is expected when adjusted from middle value to upper limit between 
adjustable range. 
 
If you can not adjust the valve timing for racing, install the camshaft sprocket to the 
camshaft using the round bolt holes and adjust the cam chain timing according to the 
Ninja ZX-10R Service Manual. If you adjust the valve timing, install the sprocket to the 
camshaft between the adjustable range of the long bolt holes. 
 
Tighten the camshaft sprocket bolts to 15 N·m (1.5 kgf·m, 11 ft·lb) of torque. 
 
Valve Timing   
Timing (cam lift center) 
Intake 
Exhaust 
Original (when the round bolt holes are used) 
104° 
100° ~ 102° 
Race use (when the long bolt holes are used) 
108° 
(Recommended) 
102° 
(Recommended) 
 
○ 
When grinding the cylinder head bottom surface, grinding the cylinder top surface or 
using thinner gaskets, be sure the valve to piston clearance especially. 
○ 
When using the sprocket long bolt holes and adjusting the valve timing to be different 
from the standard timing, check the valve to piston clearance of all cylinders after 
adjusting the valve clearance correctly. 
 
Valve to Piston Clearance (Min.) 
Intake 0.7 
mm 
Exhaust 1.2 
mm 
 
If the valve to piston clearance is less than the minimum value, do not start the engine 
because the valves will touch the piston and the engine may be damaged. 
Adjust the valve timing again to keep the valve to piston clearance more than the 
minimum value. 
 
Method of measuring clearance of valve and piston –1. 
○ 
Holding the crankshaft at 10° ATDC (intake) and 10° BTDC (exhaust) of crankshaft 
timing, measure the amount of the tappet movement until the valve comes in contact 
with the piston pushing the tappet.