Lincoln Electric SVM187-A Manual Do Utilizador

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NOTE:
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-
vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
ELECTRICAL DIAGRAMS
G-12
SAE-400 SEVERE DUTY
®
PC BOARD ASSEMBLY - IDLER/ENGINE SHUTDOWN PC BOARD (L12400-2)
L12400-2
ENGINE WELDERS
IDLER/ENGINE SHUTDOWN P.C. BOARD
1:1
L12400-1
MAP
BAM
-
DO NOT SCALE THIS DRAWING
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
REFERENCE:
EQUIPMENT TYPE:
SUBJECT:
SCALE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
UF
CRM34402
1
PAGE ___ OF ___
1
ENGINEERING CONTROLLED
MANUFACTURER:
No
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY & CONFIDENTIAL:
E
9/28/2006
REVISED ITEM 13
CHANGE DETAIL:
WITH PUBLISHED STANDARDS.
MATERIAL TOLERANCE (" ") TO AGREE
ON ALL ANGLES IS ± .5 OF A DEGREE
t
ON 3 PLACE DECIMALS IS ± .002 in. (± 0.05 mm)
ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm)
UNLESS OTHERWISE SPECIFIED TOLERANCE:
MANUFACTURING TOLERANCE PER E2056
IF PRINTED
@ A2 SIZE
UNITS:
INCH
S
O
LI
D
E
D
G
E
STRB
L12
400-2
R96
R67
R59
Q13
C4
R37
R52
R12
R89
R34
FTP4
R50
C16
C1
D5
D6
Q8
R39
R27
C3
R43
R63
R33
R69
R3
R95
C7
B4
Q1
9
R7
R58
R91
D3
R73
D12
R70
R48
C15
Q23
R2
R88
Q2
2
R4
X3
R79
R1
R31
C2
R5
D13
Q4
D2
R54
C5
R20
TP
3
C24
C8
C17
R65
B3
D14
R74
D1
R82
R87
R18
Q1
R81
Q12
R28
DZ3
Q29
C25
TP
2
J31
R64
X1
Q6
C6
R55
Q3
0
FTP5
Q27
Q15
Q9
R41
C12
B1
Q26
R17
R53
C22
DZ6
R77
X2
R85
Q25
D7
X8
R11
R57
R25
R92
R84
R44
J33
FTP1
Q16
R71
R8
C23
DZ5
D10
X4
R15
D8
R23
Q3
Q28
DZ8
R80
FTP6
R16
R36
Q1
7
J32
R62
R86
DZ1
R9
R21
Q2
1
R72
Q24
X6
C11
D9
C10
Q1
8
R29
X7
DZ4
R83
R13
R38
Q1
0
C21
C18
R75
Q5
Q7
R66
R35
R94
D11
R14
C20
R61
Q1
1
R19
R56
R51
Q2
0
B2
DZ2
C14
R90
D4
R93
X5
R30
R68
R78
R47
R22
R76
R40
Q1
4
C13
R6
R60
C19
Q2
DZ7
R10
C9
R46
L1
24
00
-2
SHUTDOW
N
IDLER
/ENGINE
MAKE PER E1911
TEST PER E4151-I
CAPACITORS =MFD/VOLTS
RESISTORS =OHMS
SCHEMATIC REFERENCE: G4828-2F0
NOTES:
N.A.
CAUTION:
THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC ELECTRICITY. SEE E2454 BEFORE HANDLING.
N.B.
SECURE P.C. BOARD ASSEMBLY IN PLACE WITH ITEM (10). (2 PLACES, 5.3 +/- .5 IN. LBS).
N.C.
PRINT “L12400-2F0” ON ITEM (11)AND APPLY TO ITEM (9) IN AREA SHOWN.
N.D.
DO NOT COAT WITH ENCAPSULATION MATERIAL.
N.E.
CONNECTORS MUST BE GREASED WITH ITEM(12) PRIOR TO ENCAPSULATION.
N.F.
ENCAPSULATE WITH ITEM(13) EXCEPT WHERE INDICATED ABOVE.
N.B.
N.E.
9
11
N.C.
N.D.
N.D., N.E.
N.D., N.E.
N.D., N.E.
N.A.
N.A.
N.A.
N.A.
ITEM (USED WITH)*
QTY
PART NUMBER
DESCRIPTION
1
1
SEE BLANK INFO PC BOARD BLANK
2 (D6)*
1
CF000003
6-32 X .375 ROUND HEAD MACHINE SCREW
3 (D11)*
1
CF000004
6-32 X .500 ROUND HEAD MACHINE SCREW
4 (D6,D11)*
2
E106A-13
# 6 LOCK WASHER
5 (D6,D11)*
AS REQ E1868
THERMO JOINT COMPOUND
6 (D6)*
1
S18104-3
HEAT SINK,ALUMINUM,EXTRUDED,FOR 1 TO-220
7 (D11)*
1
S18104-7
HEAT SINK,ALUMINUM,EXTRUDED,FOR 1 TO-247,1.5
8 (D11)*
1
S9262-3
# 6 OR # 8 PLAIN WASHER
9
1
M19436-2
POTTING TRAY
10
2
S8025-80
SELF TAPPING SCREW
11
1
E3768-4
LABEL
12
AS REQ E3539
ELECTRICAL INSULATING COMPOUND
13
200 g E2527
EPOXY ENCAPSULATING RESIN
REFERENCES
QTY
PART NUMBER
DESCRIPTION
B1, B2, B3, B4
4
T13157-24
CONNECTOR,TAB,QC,VERTICAL,1/4,EXTENDED
C1, C2, C3, C4, C5, C6,
C7, C8, C9, C10, C11,
C12, C13, C19, C21, C24
16
S16668-11
CAPACITOR,CEMO,0.1, 50V,10%
C14, C15
2
S16668-6
CAPACITOR,CEMO,4700pF,50V,10%
C16, C18
2
S13490-173
CAPACITOR,PEMF,1.0,63V,10%
C17
1
S13490-197
CAPACITOR,ALEL,82,35V,20%,LOW-ESR
C20, C23
2
S16668-5
CAPACITOR,CEMO,.022,50V,20%
C22
1
S13490-19
CAPACITOR,TAEL,1.8,20V,10%
C25
1
S16668-3
CAPACITOR,CEMO,100pF, 100V,5%
D1, D2, D7, D13
4
T12199-1
DIODE,AXLDS,1A,400V
D3, D8, D12
3
T12705-59
DIODE,AXLDS,3A,600V,UFR
D4, D9, D14
3
T12705-34
DIODE,AXLDS,1A,400V,FR,1N4936
D5, D6, D10
3
T12705-51
DIODE,FR,TO220,14A,200V,MUR1520
D11
1
T12705-62
DIODE,TO247,60A,800V,60EPS08
DZ1, DZ2, DZ3, DZ7, DZ8
5
T12702-29
ZENER DIODE,1W,15V,5%,1N4744A
DZ4
1
T12702-33
ZENER DIODE,5W,10V,5%,1N5347B
DZ5
1
T12702-58
ZENER DIODE,5W,16V,5%,1N5353B
DZ6
1
T12702-52
ZENER DIODE,1W,5.1V,5%,1N4733A
J31
1
S18248-10
CONNECTOR,MOLEX,MINI,PCB,10-PIN
J32
1
S18248-4
CONNECTOR,MOLEX,MINI,PCB,4-PIN
J33
1
S18248-6
CONNECTOR,MOLEX,MINI,PCB,6-PIN
Q1, Q2, Q9, Q14, Q15
5
T12704-37
TRANSISTOR,P,TO220,3A,100V,TIP32C1
Q3, Q4, Q10, Q16, Q17,
Q18, Q19
7
T12704-68
TRANSISTOR,NPN,TO226,0.5A,40V,2N4401
Q5, Q11, Q20, Q21, Q22,
Q29
6
T12704-69
TRANSISTOR,PNP,TO226,0.5A, 40V,2N4403
Q6, Q27, Q28
3
T12704-107
TRANSISTOR,PMF,TO220,40A,100V,IRF5210(SS)
Q7, Q8, Q12, Q13, Q23,
Q24, Q25, Q26
8
T12704-108
TRANSISTOR,NMF,TO220,80A,100V,IRF8010(SS)
Q30
1
T12704-47
TRANSISTOR,PNP,TO226,0.5A, 300V,MPS-A92
R1, R2, R3, R4, R5
5
S19400-1500
RESISTOR,MF,1/4W,150,1%
R6, R83
2
S19400-1501
RESISTOR,MF,1/4W,1.50K,1%
R7, R8
2
S19400-4751
RESISTOR,MF,1/4W,4.75K,1%
R9, R10, R11, R12, R13,
R15, R46, R47, R54, R65,
R66, R67, R92, R93
14
S19400-2212
RESISTOR,MF,1/4W,22.1K,1%
R14, R16, R17, R18, R35,
R48
6
S19400-3322
RESISTOR,MF,1/4W,33.2K,1%
R19
1
S19400-1622
RESISTOR,MF,1/4W,16.2K,1%
R20
1
S19400-2671
RESISTOR,MF,1/4W,2.67K,1%
R21, R22, R50
3
S19400-6812
RESISTOR,MF,1/4W,68.1K,1%
R23, R25, R27, R28, R37,
R51, R68, R70, R71, R72
10
S19400-1002
RESISTOR,MF,1/4W,10.0K,1%
R29, R52
2
S19400-1333
RESISTOR,MF,1/4W,133K,1%
R30, R31
2
S19400-68R1
RESISTOR,MF,1/4W,68.1,1%
R33
1
S19400-3321
RESISTOR,MF,1/4W,3.32K,1%
R34, R36, R53, R73
4
S19400-1001
RESISTOR,MF,1/4W,1.00K,1%
R38
1
S19400-2213
RESISTOR,MF,1/4W,221K,1%
R39, R56, R85, R86, R87
5
S19400-3320
RESISTOR,MF,1/4W,332,1%
R40, R55, R57, R74, R75,
R76, R77, R78, R79
9
S19400-1000
RESISTOR,MF,1/4W,100,1%
R41, R84, R88, R94, R95
5
S19400-1821
RESISTOR,MF,1/4W,1.82K,1%
R43, R58, R64, R89
4
S19400-2673
RESISTOR,MF,1/4W,267K,1%
R44, R59, R60, R61, R62,
R80, R81
7
S25365-51R0
RESISTOR,STAND-UP,WW,5W,51.0,5%
R63, R82
2
S18380-8
THERMISTOR,PTC,6.7OHMS,320MA
R69
1
S19400-2000
RESISTOR,MF,1/4W,200,1%
R90
1
S19400-1212
RESISTOR,MF,1/4W,12.1K,1%
R91
1
S19400-8251
RESISTOR,MF,1/4W,8.25K,1%
R96
1
T12731-9
RESISTOR,METAL FILM,1/2W,470,2%
TP2, TP3
2
T13640-26
MOV,14VRMS,100J,20MM
X1
1
S15128-10
VOLTAGE REF,ADJ, PRECISION,431I
X2, X3, X7, X8
4
S15128-11
IC,COMPARATOR,QUAD,2901N
X4, X5
2
S15018-13
IC,CMOS,TIMER,PROGRAMMABLE,4536(SS)
X6
1
S15018-15
IC,CMOS,GATE,NAND,2-INPUT,QUAD,SCHM(SS)
REFER TO ELECTRONIC COMPONENT DATABASE FOR SPECIFICATIONS ON ITEMS LISTED BELOW
G-12
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