Manual Do Utilizadoríndice analíticoTROUBLESHOOTING11-1 Introduction11-2 Safety11-3 Troubleshooting11-4 Error Codes1MAINTENANCE22-1 Introduction22-2 Maintenance Hints22-3 Preventive Maintenance22-4 High Limit Temperature Control22-5 Power/Pump Switch22-6 Temperature Probe Replacement22-7 Complete Control Panel - Henny Penny22-8 Lid Couterweight Cables22-9 Gas Control Valve22-10 Blower Assembly22-11 Transformer22-12 Airflow Switch22-13 Drain Microswitch22-14 Drain Valve and Extension22-15 Air Valve22-16 Cleaning the Dilution Box22-17 Cleaning the Blower Wheel22-18 Ignition Modules22-19 Ignitor Assembly22-20 Flame Sensor Assembly22-21 Ignitor and Flame Sensor Adjustment22-22 Nylatron Strips Replacement22-23 Lubricating Lid Rollers22-24 Relays2120 Volt Wiring Diagram2208-240 Volt Wiring Diagram2230 Volt Wiring Diagram2120 Volt FAST Wiring Diagram2208-240 Volt FAST Wiring Diagram2230 Volt FAST Wiring Diagram2PARTS INFORMATION3Introduction3Genuine Parts3How To Order3Prices3Delivery3Warranty3Recommended Spare Parts for Distributors339796 WELDMENT – CONTROL PANEL FRONT153669 GUARD – POWER SWITCH129898 SWITCH – POWER155608 TOP COVER – REAR SHROUD158261 REAR SHROUD – ACCESS ASSEMBLY158258 . ACCESS COVER – STUD ASSEMBLY158256 . HINGE – 2" LEAF HT262056 . BRACE – REAR SHROUD2NS03-033 . NUT, WING – SS 10-241NS03-002 . NUT, ACORN #10-248SC03-005 . SCREW SD #8 X 1/2 PH PHD466940 SIDE PANEL – LEFT136337 DOOR – ACCESS166941 SIDE PANEL – RIGHT1PL01-035 COVER – PILOT VIEW236337 COVER – ACCESS COVER151741 COVER, GAS VALVE WIRE154225 1" INSERT – LEG MACHINED453673 CASTER, SWIVEL 4"237246 CASTER W/BRAKE & SWIVEL LOCK2SC03-005 SCREW8SC01-215 SCREW455765RB CONTROL ASSY - SMS – KFC 390172164RB CONTROL ASSY - SMS -120V-KFC 390-W/O SETPTS-INT’L155772RB CONTROL ASSY - SMS - 220-240V155782RB CONTROL ASSY - SMS – CE150624 . CONTROL DECAL – 8 HEAD KFC155574 . CONTROL DECAL – CE161748 . . MENU CARD – 390124259 . . MENU CARD – SPANISH - 3901NS02-005 . NUT451877 . WIRE/SPEAKER ASSY1SC01-049 . SCREW4NS02-005 . NUT460207 TRANSFORMER ASSY – 120V160536 TRANSFORMER ASSY – 24V/230V1SC03-005 SCREW2140012 KIT - RELAY - 120V - SN: BT0903002 & Below181914 RELAY - 120V - SN: BT0903003 & Above156394 POWER RELAY - 240V160818 RELAY - 24V - 10A262053 SHIELD – WIRE – RH BURNER NON CE1NS02-005 NUT214254 IGNITION MODULE KIT – S/N JH018IH & BELOW221347 IGNITION MODULE – S/N JH019IH &ABOVE214236 IGNITION MODULE – CE – S/N JH018IH & BELOW254924 IGNITION MODULE – CE – S/N JH019IH & ABOVE2SC01-214 SCREW #10-32 X 1 PH THD SS4NS02-001 NUT HEX KEPS #10-32 C453656 POWER CORD – 120V154988 FILTER – 220V – 50/60HZ GA CE1SC01-006 SCREW #10-32 X 3/8 PH THD C252799 ASSY-INSUL/LFT. C/CHAMBER152041 INSULATION-C/CHAMBER MOUNTIN452798 ASSY-INSUL/RT. C/CHAMBER152800 ASSY-INSUL/REAR C/CHAMBER152038 INSULATION-LOWER CHAMBER DUC352040 INSULATION-REAR C/CHAMBER151897 INSULATION-LOWER CHAMBER COV252039 INSULATION-C/CHAMBER COLLAR252120 ASSY-LOWER C/CHAMBER DUCT152801 ASSY-INSUL/CHAMBER COVER152795 ASSY INSUL/TUBE-CHAMBER RT.152792 INSULATION-TUBE TO C/CHAMBER252794 ASSY-INSUL/TUBE-CHAMBER LFT.152797 ASSY-INSUL/LOWER CHAMBER CAP152793 INSULATION - C/CHAMBER CAP252796 ASSY-INSUL/UPPER CHAMBER CAP1NS02-005 NUT HEX KEPS #6-32C5NS02-006 NUT HEX KEPS #10-24C34SC02-014 SCREW #8 AB X 3/8 PH #400SS27WA02-001 WASHER – INSULATION 1-1/2” DIA.1751763 INSULATION COVER – LEFT151892 INSULATION – C/CHAMBER SIDE251765 INSULATION COVER – RIGHT151759 INSULATION COVER – REAR151893 INSULATION – REAR C/CHAMBER1SC02-014 SCREW #8-AB X 3/8 PH #400SS1051739 TOP FRONT INSULATION PANEL151894 INSULATION – TOP FRONT PANEL162060 SHIELD – HIGH LIMIT1SC03-005 SCREW SD #8 X 1/2 PH PHD251753 INSULATION COVER – TUBE TRAN RH153661 INSUL. – TUBE/CHAMBER-SIDE453662 INSUL – TUBE/CHAMBER-BOTTOM253660 INSUL. – TUBE/CHAMBER-BACK251755 INSULATION COVER – TUBE TRANS151821 CONTROL INSULATION COVER LH153659 INSULATION – POT FRONT (FOIL)151806 POT FRONT INSULATION COVER153658 INSULATION – POT FRONT152194 CRUMB CATCHER (OPTIONAL)124429 . HANDLE - CRUMB BASKET152496 FILTER DRAIN PAN ASSEMBLY152487 . CASTER2SC01-009 . SCREW 1/4-20 X 1/28NS02-002 . NUT 1/4-20817505 FILTER CLIPS217502(use 14671) TOP FILTER SCREEN (SN: KH031JJ AND BELOW)117502(use 14674) TOP FILTER SCREEN (SN: KH032JJ AND ABOVE)136305 WASHER & STANDPIPE155876 STANDPIPE ASSEMBLY (S/N KH031JJ & BELOW)162081 STANDPIPE ASSEMBLY (S/N KH032JJ to AH085JB)124212 STANDPIPE ASSEMBLY (S/N AH086JB to BT0504001)114658 STANDPIPE ASSEMBLY (S/N BT0504001 & ABOVE)1USE 69289 . UNION - MALE FITTING1USE 69289 . UNION - HANDLE FITTING124211 . WELDMENT, FILTER TUBE AND WASHER123740 . HANDLE, STANDPIPE 8 HEAD1SC01-245 . SCREW 10-32 X 1/2323804 . INSERT, FILTER NUT1OR01-007 . O-RING, FILTER NUT INSERT166535 . FILTER NUT - SS (S/N BT0504001 & ABOVE)123803 . FILTER NUT - (S/N AH086JB to BT0504001)165208 . FILTER NUT - (S/N KH032JJ to AH085JB)155877 . FILTER NUT (S/N KH031JJ & BELOW)162082 FILTER DRAIN PAN COVER ASSEMBLY112102 FILTER ENVELOPE PAPER (100 PER CARTON)165776 ROD - CLEAN OUT152208 BRUSH135310 STIRRER112126 BLACK L-BRUSH165211 CRUMB CATCHER - SS135771 BRUSH - CLEAN-OUT - 35 IN (89 CM)118107 CONDUIT CONNECTOR 3/8 X 90254484 BLOWER/PUMP – FLEXIBLE CONDUIT117476 PUMP SEAL KIT118105 ANTI SHORT 3/8 INCH218644 CONDUIT CONNECTOR 3/8 X 90251831 PUMP CONDUIT BRACKET255757 ASSY – OIL RETURN LINE116808 SLEEVE, FITTING216809 NUT, FITTING217407 CONNECTOR, 1/2 MALE ELBOW216808 SLEEVE, FITTING316809 NUT, FITTING317430(use 69289) UNION, MALE FITTING167583 MOTOR – FILTER PUMP162050 NIPPLE 1/4 NPT X 2.0152125 AIR-SOLENOID VALVE 120V154908 AIR-SOLENOID VALVE 240V1FP02-024 NIPPLE 3/8 CLOSE116807 FITTING, CONNECTOR, MALE154486 AIR VALVE – FLEXIBLE CONDUIT1FP01-122 REDUCER 3/8 TO 1/2135472 CHECK VALVE – PRESSURE1FP02-007 NIPPLE 3/8 X 1-1/2117437 PUMP SUBASSY 5 GPM117447 ROTOR - PUMP117446 ROLLER - TEFLON SET117453 PUMP O RING GASKET1SC01-132 1/4-20 X 5/8 SOC HD CAP SCREW417454 BODY - PUMP117456 PUMP SHIELD217451 COVER - PUMP1SC01-020 PLUG 1/4 HEX COUNTERSUNK1SC01-026 SCREW 5/16-18 X 3/4 HEX HD C214675 KIT, 1/2” PUMP AND MOTOR118107 CONDUIT CONNECTOR 3/8 X 90254484 BLOWER/PUMP – FLEXIBLE CONDUIT117476 PUMP SEAL KIT118105 ANTI SHORT 3/8 INCH218644 CONDUIT CONNECTOR 3/8 X 90251831 PUMP CONDUIT BRACKET265080 ASSY – PUMP TO CHECK VLV TUBE-390/6901FP01-169 CON - 90 MALE 3/4 TUBE 3/4 NPT1FP01-089 BUSHING - REDUCING - 3/4M TO 1/2117407 CONNECTOR, 1/2 MALE ELBOW166574 ASSY – DISCON. TO PUMP165079 . ASSY – DISCON. TO PUMP TUBE117430(use69289) . UNION, MALE FITTING167583 MOTOR – FILTER PUMP1LW02-014 LOCKWASHER - 5/16 INT STAR164218 ASSY - FILTER PUMP 8 GPM162050 NIPPLE 1/4 NPT X 2.0152125 AIR-SOLENOID VALVE 120V154908 AIR-SOLENOID VALVE 240V1FP02-037 NIPPLE 3/4 X 2.5 LG BI1FP01-168 CON - 90 FEMALE 3/4 TUBE 3/4 NF154486 AIR VALVE – FLEXIBLE CONDUIT121800 VALVE - 3/4 CHECK1FP01-173 ELBOW - 3/4 NPT X 90 MALE NICKEL11 23468 ROTOR - 8 GPM PUMP12 23647 BODY - 8 GPM PUMP13 17456 PUMP SHIELD24 23470 CAP - 8 GPM PUMP15 FP01-020 PLUG 1/4-18 HEX LEVEL SEAL16 SC01-026 SCREW 5/16-18 X 3/4 HEX HD C27 17453 PUMP O RING GASKET18 SC01-132 1/4-20 X 5/8 SOC HD CAP SCREW49 23469 ROLLER - 8 GPM PUMP556990-01 BURNER ASSY – NATURAL256990-02 BURNER ASSY – LP256990-03 BURNER ASSY – NATURAL CE256990-04 BURNER ASSY – LP CE256990-05 BURNER ASSY – PROPANE/BUTANE MIX256990-07 BURNER ASSY – NATURAL JAPAN256990-06 BURNER ASSY – LP/BUTANE MIX 70% PRO 30% BU2SC01-084 . SCREW #10-32 X 3/8 HEX HD S8NS02-001 . NUT HEX KEPS #10-32 C852074 . FLAME SENSOR152075 . PILOT & IGNITOR ASSY – NATURAL121333 . PILOT & IGNITOR ASSY – LP154877 . . ORIFICE, PILOT – NATURAL, CE NATURAL260614 . . ORIFICE, PILOT – LP, CE LP, PROPANE, BUTANE MIX251735 . BURNER MOUNTING BRACKET156708 . PILOT/FLAME SENSOR BRACKET1FP05-010 . CONNECTOR, 3/8 TUBE TO 1/4 NPT2FP01-117 . STREET ELBOW, 1/4 NPT B.I.214852 . KIT - 390/690 GAS MANIFOLD251725 . ORIFICE, BURNER – NATURAL251730 . ORIFICE, BURNER – LP255452 . ORIFICE, BURNER – CE NATURAL255453 . ORIFICE, BURNER – CE LP256219 . ORIFICE, BURNER – PROPANE/BUTANE MIX240905 . ORIFICE, BURNER – LP BUTANE MIX 70% PRO 30% BU256637 . ORIFICE, BURNER – NATURAL JAPAN252066 . BURNER INSHOT414221 . CONVERSION KIT – LP. TO NAT.114222 . CONVERSION KIT – NAT. TO LP.154902 WIRE GUARD - BURNER - BELOW S/N HH001JJ2FP01-117 ELBOW2FP05-010 FITTING 3/8 TUBE TO 1/4 NP265173 MANIFOLD TUBE – LEFT165173 MANIFOLD TUBE – RIGHT1FP01-115 NIPPLE – 3/8 to 1/2 NP.2FP01-112 1/2 NPT FEMALE PIPE TEE B.I.154875 MODULE COVER152785 BURNER SHIELD ASSY2BURNER SHIELD STUD ASSY2STANDOFF-BURNER869441 PILOT TUBE – LEFT BURNER169442 PILOT TUBE – RIGHT BURNER1FP05-011 TEE – 1/4 X 1/4 X 1/4 BR COMPR169442 PILOT TUBE – VALVE TO TEE121452 GAS VALVE ASSY 24V – CE – NATURAL GAS121453 GAS VALVE ASSY 24V – CE – LP GAS1& HIGHER) – NON CE1& HIGHER) – CE2FP01-028 . NIPPLE, CLOSE 1/2 NPT SS 1L1& ABOVE)-NON CE (USED IN 52476)1& ABOVE)NON CE1FOR UNITS BUILT WITHOUT 38468 SOLENOIDS121451 . COMBINATION GAS VALVE – CE (USED IN 21452)121450 . COMBINATION GAS VALVE – CE (USED IN 21453)152122 MAIN GAS SUPPLY LINE ASSY155433 MAIN GAS SUPPLY LINE ASSY - CE (before 6-14-07)176333 MAIN GAS SUPPLY LINE ASSY - CE (6-14-07 & after)159189 STUD ASSY - MODULE ENCLOSURE151741 WIRE COVER - GAS VALVE1FP01-200 FITTING - GAS INLET BSPT154480 BRACKET ASSY – HIGH LIMIT SENSING BULB362051 CLIP – SPREADER – HEAT TUBE653670 SPACER – HIGH LIMIT116738 450 HIGH LIMIT – ELECTRIC – NON CE160241 425 HIGH LIMIT – ELECTRIC – CE1SC01-211 SCREW #10-32 X 1/2 IND HEX HD S.S.317216 BRACKET ASSY – HIGH LIMIT116268 THERMOCOUPLE FITTING - POT (for High Limit)162183 CARRIER ASSY144782 RACK HALF SIZE – 8 HEAD FRYER562181* 390 BASKET (OPTIONAL)435308 WELDMENT - RACK HANDLE121519* COVER - WIRE RACK (OPTIONAL)160202 TUBE-VACUUM SWITCH114240 KIT - VACUUM SWITCH - VERITCAL155607 VACUUM SWITCH – VERTICAL1SC03-005 SCREW355681 FLUE ASSY – WELDMENT155783 BRACKET – FLUE RETAINING1SC03-005 SCREW SD #8 X 1/2 PH PHD221329 . INSULATION – BLOWER155673 STUD ASSY – BLOWER MOUNT PLATE1NS02-002 NUT KEPS 1/4-20 C4SC02-041 #8-32 X 7/16 PH IND XTRNL TRX255675 ASSY – INSUL/BLOWER INLET-NAT GAS ONLY152103 DILUTION HOSE/BLOWER-NAT GAS ONLY1MS01-429 HOSE CLAMP – 3 9/16-4 1/2 PL-NAT GAS ONLY232743 DILUTION HOSE ASSEMBLY-LP GAS ONLY114384 KIT, FLUE DUCTS – BUTANE154905 DILUTION BOX COVER - CE (0-3,999 FT)170582 FLUE ASSY – WELDMENT1SC02-041 #8-32 X 7/16 PH IND XTRNL TRX1NS02-002 NUT KEPS 1/4-20 C521329 . INSULATION – BLOWER114330 PROBE ASSY – DOMESTIC116226 NIPPLE 1/2 X 3-1/2216239 ELBOW151792 POT BRACE, FRONT AND REAR251790 POT BRACE, SIDE2SC01-022 SCREW 1/4-20 X 3/4 HEX HD.451874 SUPPORT, REAR1NS02-002 NUT 1/4-204WA01-018 WASHER 3/8 FLAT2SC01-042 SCREW 3/8-16 X 1 HEX HD.2LW01-010 LOCKWASHER 3/8 SPLIT RING2NS02-005 NUT #6-32 HEX4EF02-017 STRAIN RELIEF151891 BRACKET, SWITCH ( BELOW SN: BT0404001)167618 BRACKET, SWITCH (SN: BT0404001 & ABOVE)1NS01-016 NUT 7/16-14 HEX452519 CORD ASSY., DRAIN INTERLOCK1SC01-058 SCREW #6-32 X 1 PH. PAN HD.2WA01-006 WASHER #6222 54228 DRAIN SWITCH W/BOOT121355 DRAIN VALVE W/EXTENSION (BELOW SN:LH016JC)166446 DRAIN VALVE W/EXTENSION (SN: LH016JC & ABOVE)1SC01-217 SCREW 7/16-14 X 1-1/4 HEX HD.467617 BRACKET - MICROSWITCH TRIGGERING.176683 PLATE - D/I SWITCH COVER GAS155678 ASSY – I-BEAM/LIFT FRAME151548 . LIFT I-BEAM155677 . LIFT FRAME ASSY – WELDMENT1NS02-008 . . NUT4SC01-212 . . SCREW452474 STOP - LIFT U-CHANNEL151595 STOP PIN MALE156825 LIFT STRAP FILLER – LOWER151594 STOP PIN – FEMALE1NS02-007 NUT156824 LIFT STRAP FILLER – UPPER1SC01-034 SCREW – PH152177 LIFT STRAP1SC01-052 BOLT1LW01-002 LOCK WASHER152784 ASSY – FRONT SHROUD/RIGHT121345 . SLIDE GUIDE – RIGHT152482 . WELDMENT – FRONT SHROUD/RIGHT1SC01-023 . SCREW #6-32 X 1/4 PH RHD C5SC03-005 SCREW – PH416804 UMBRELLA GROMMET352521 ASSY – FRONT SHROUD/LEFT162087 . ASSY – FRONT SHROUD, LEFT STUD121346 . SLIDE GUIDE – LEFT1SC01-023 . SCREW #6-32 X 1/4 PH RHD C562091 SHROUD SPACER/PULLY GUARD1NS02-005 NUT414218* SINGLE TO DOUBLE LIFT STRAP KIT152475 PULLEYASSY151677 . PULLEY PLATE135962 . BRACKET/WHEEL ASSY24 35207 . CABLE2SC01-022 . SCREW 1/4-20 X 3/4 HEX HD C8NS02-002 . NUT KEPS 1/4-20 C12WA01-002 WASHER251590 SPACER2SC01-104 BOLT2SC01-022 BOLT251591 I BEAM – PULLEY BRACE154494 ASSY – LID ARM/U-CHANNEL151692 . MACHINED – ARM – LID LIFT155883 . SCREW 3/8–16 X 1-1/2 FT HH G455598 . TORQUE PLATE – U-CHANNEL154493 . ASSY – LIFT U-CHANNEL151549 . . LIFT U-CHANNEL166715 . . WHEEL – TRUCK451593 . . SPINDLE – U CHANNEL WHEEL4LW01-001 . . LOCKWASHER SPLIT RING 3/8 ID4SC01-081 . . SCREW 3/8-24 X 3/4 HEX HD S455873 STABILIZER COMPONENTS – ASSY159113 . SUPPORT ARM – STABILIZER251553 . ASSY – CABLE MOUNTING BRACKET259112 . SLIDE – STABILIZER259111 . BRACE – STABILIZER2SC01-226 . 5/16-18 X 1-1/4 FHD CAP SCREW6SC01-146 . SCREW 1/4-20 X 3/4 HEX HD C2NS02-002 . NUT KEPS 1/4-20 C4NS01-012 . NUT HEX 1/4-20 C2SC01-232 . 1/4-20 X 2.00 TRUSS HD PH ZI254492 ASSY – CARRIAGE, WEIGHT152118 . ASSY – WEIGHT BRACKET, STUD162018 . GUIDE – COUNTER WEIGHT2NS02-002 . NUT KEPS 1/4-20 C436627 COUNTERWEIGHT BAR435026 ARM, LID SUPPORT235207 CABLE2NS01-025 NUT, HEX 5/16-18 SS10LW01-010 WASHER, 3/8 SPLIT RING SS1035092 CARRIAGE1SC01-069 SCREW, 3/8-16 X 1-1/2 HEX HD S2P836839 SLIDE2SC01-042 SCREW, 3/8-16 X 1 HEX C236625 WELD ASSEMBLY, C/W CARRIAGE136627 COUNTERWEIGHT BAR736626 SPACER, C/W FRAME237362 WHEEL, CARRIAGE437363 SPACER, CARRIAGE WHEEL437364 SPINDLE4SC01-081 SCREW, 3/8-24 X 3/4 HEX HD SS435962 BRACKET/WHEEL ASSY.236561 BRACE, TOP FRAME135964 PLATE, SUPPORT PULLEY4SC01-132 1/2-20 X 5/8 SOC HD CAP SCREW866287 ASSY - 392/692 - 120V FAST HEADER166288 ASSY - 392/692 - 230V FAST HEADER - CE166385 ASSY - 392/692 - 220-240V FAST HEADER166241 STUD ASSY - 392/692 CONTROL PNL166289 DECAL - 392/692 FAST CONTROL166294 DECAL - 392/692 FAST - CE CONTROL13 54085 LIGHT - CE INDICATOR, GREEN - CE23 16624 LIGHT - INDICATOR, RED366239 BOX - SHIELD - 392/692166302 BOX - SHIELD - 392/692 - CE1SC01-023 SCREW - #6-32 X 1/4 PH RHD C116 54472 POWER RELAY - 15A-120VAC16 56394 POWER RELAY - 10A-240VAC-DBL POLE16 60818 RELAY - 24VAC COIL (NON-CE)37 66259 ASSY - 120V FAST TRANSFORMER17 66261 ASSY - 230V FAST TRANSFORMER1EF02-072 BUSHING SPLIT 3/41NS02-005 NUT HEX KEPS #6-32 C1110 66244 ASSY - FAST 392/692 PROBE111* 66260 BOARD - 230V FAST I/O CONTROL - CE1Tamanho: 4 MBPáginas: 80Language: EnglishAbrir o manual