Manuais de utilizador para Moyer Diebel 501-HTN

índice analítico

• INTRODUCTION

  1
• WARRANTY

  2
• GENERAL

  3
• INSTALLATION

  5
• Unpacking

  5
• Electrical Connections

  5
• Plumbing Connections

  6
• Detergent

  6
• Rinse-Aid

  6
• Chemical Sanitizer

  6
• Completing Installation

  7
• OPERATION

  8
• Operation Summary

  8
• Operation Procedures

  8
• Extended Wash Cycle

  9
• MAINTENANCE

  10
• Cleaning Schedule

  10
• Deliming

  11
• Deliming Process

  11
• Maintenance Schedule

  12
• TROUBLESHOOTING

  13
• REPLACEMENT PARTS

  15
• ELECTRICAL DIAGRAMS

  42
• TIMER CHARTS and DIAGRAMS

  50
• Figure 1—Track and Panel Assembly

  16
• Figure 2—Door and Switch Assembly

  18
• Figure 3—Tank Heat and Drain

  20
• Figure 4—Pump Assembly

  22
• Figure 5—Wash System Assembly

  24
• Figure 6—Water Inlet Piping

  26
• Figure 7—Fill System

  28
• Figure 8—Booster Assembly

  30
• Figure 9—Detergent Pump Assembly

  32
• Figure 10—Sanitizer/Rinse-Aid Pump Assembly

  34
• Figure 11—Drain Pump Assembly

  36
• Figure 12—Control Cabinet

  38
• Figure 13—Electrical Diagram, 501-HT (For machines beginning with S/N W7604)

  42
• Figure 14—Electrical Diagram, 501-HT (For machines ranging from S/N 6984 to W7604)

  43
• Figure 15—Electrical Diagram, 501-HTN (For machines beginning with S/N 6984)

  44
• Figure 16—Electrical Diagram, 501-LT (For machines beginning with S/N 6984)

  45
• Figure 17—Electrical Diagram, 501-HT (50Hz)

  46
• Figure 18—Electrical Diagram, 501-HT/UT/UTLC (For machines built prior to S/N 6984)

  47
• Figure 19—Electrical Diagram, 501-HTN (For machines built prior to S/N 6984)

  48
• Figure 20—Electrical Diagram, 501-LT/UTL (For machines built prior to S/N 6984)

  49
• Figure 21—Timer Chart and Diagram, 501-HT (For machines beginning with S/N W7604)

  50
• Figure 22—Timer Chart and Diagram, 501-HT (For machines prior to S/N W7603)

  51
• Figure 23—Timer Chart and Diagram, 501-UT

  52
• Figure 24—Timer Chart and Diagram, 501-LT

  53
• 0508751 Screw, 10-32 x 1-1/2" Lg. Truss Head

  2
• 0308615 Front Panel (HT, HTN, LT) (Prior to S/N 6795)

  1
• 0308646 Front Panel (HT, HTN, LT) (S/N 6795 and above)

  1
• 0308646 Front Panel (UTL, UT, UT-LC)

  1
• 0308748 Front Panel (UT-MC)

  1
• 0501413 Screw, 10-32 x 3/8" Lg. Round Head

  2
• 0501415 Screw, 10-32 x 5/8" Lg. Round Head

  4
• 0308632 Track, RH

  1
• 0308631 Track, LH

  1
• 0708647 Cover, Vent

  2
• 0308736 Panel, LH Side (UT, UTL, UT-LC, HT, HTN, LT)

  1
• 0308734 Panel, Rear (UTL, UT-LC, HT, HTN, LT)

  1
• 0308737 Panel, RH Side (UT, UTL, UT-LC, HT, HTN, LT)

  1
• 0308735 Panel, Top (UT, UTL, UT-LC, HT, HTN, LT)

  1
• 0501412 Screw, 10-32 x 3/8" Lg. Truss Head (UT, UTL, UT-LC)

  10
• 0501412 Screw, 10-32 x 3/8" Truss Head

  6
• 0308596 Plate, Door Latch

  1
• 0308597 Handle, Door Latch

  1
• 0508721 Retaining Ring, Plunger

  1
• 0709462 Assembly, Door Catch (Includes items 4, 6)

  1
• 0509436 Plunger, Door Catch

  1
• 0508545 Gasket, Steam

  2
• 104883 Screw, Round Head (6-32 x 3/8")

  2
• 0709431 Plate, Door Switch

  1
• 111090 Switch, Door Magnetic Reed

  1
• 0508544 Gasket, Upper Door

  1
• 0508543 Gasket, Side Door

  2
• 0501539 Nut, Plain 1/4-20

  2
• 0503715 Spring, Door Hinge

  2
• 0501421 Bolt, 1/4-20 x 1-1/4" Hex Head

  4
• 0708564 Arm, Door Hinge

  2
• 0501501 Washer, Lock 1/4" Split

  2
• 0708527 Door

  1
• 0508555 Wiring, Harness, Door Switch

  1
• 0508628 Scrap Screen

  1
• 0508536 Heater Element 220V-60Hz-1PH (HT, UT, UT-LC)

  1
• 0508537 Heater Element 110V-60Hz-1PH (HTN, LT, UTL)

  1
• 0508578 Adapter, Pump Tube

  1
• 0501539 Nut, Plain 1/4-20

  2
• 0501501 Washer, Lock, 1/4" Split

  2
• 0308611 Support, Drain Valve

  1
• 0306618 Valve, Drain

  1
• 0501418 Screw, 1/4-20 x 1/2" Lg. Round Head

  2
• 0508873 Adapter, Thermostat

  1
• 0501836 O-Ring, Thermostat

  2
• 0508872 Adapter, Thermometer

  1
• 108954 Nut, Grip 6-32 w/Nylon Insert

  2
• 110562 Thermostat, High-Limit

  1
• 201029 Locknut, 1/2 NPT Nickel-Plated

  2
• 0308655 Tube, Pump Outlet

  1
• 0508579 Nut, Jam 1"-8

  1
• 104414 O-Ring

  1
• 0510082 Clamp, Hose

  2
• 0508542 Spindle, Lower Wash Arm

  1
• 0501431 Screw, 8-32 x 1-1/8" Round Head

  4
• 0501425 Screw, 8-32 x 5/8" Round Head

  4
• 0508793 Housing, Diffuser

  1
• 0502741 Diffuser

  1
• 0502704 Impeller

  1
• 0502746 Adapter Plate, Suction

  1
• 0502745 Plate, Drain lnlet

  1
• 0502703 O-ring

  1
• 0502744 Propeller/Rotating Seal Assembly

  1
• 0502743 Mounting Plate/Seal Assembly (Includes Item 10)

  1
• 0501881 Gasket, Pump

  1
• 0508665 Screw, 10-32 x 5/8" Hex Washer Head

  8
• 0508570 Washer, Sealing Teflon

  8
• 0710071 Pump/Motor Assembly (lncludes items 1-11)*

  1
• 107966 Nut, Grip 10-32, SST (Not Shown) (For mounting Item 1)

  1
• 0508549 Hose, Upper Wash

  1
• 0502563 Clamp, Hose 1"

  2
• 0708650 Spindle, Upper Wash Arm

  1
• 0503588 O-ring, 1-1/8" x 1-3/8"

  1
• 0501412 Screw, 10-32 x 3/8" Lg. Truss Head

  3
• 0508541 Bushing, Upper Wash Arm

  1
• 0705047 Wash Arm, Upper

  1
• 0505042 Pivot, Upper Wash Arm

  1
• 0308783 Retainer, Upper Pivot S/A

  1
• 0501563 Screw, #8 x 3/8" (Sheet Metal) Truss Head

  4
• 0308158 Nut Clip, Spray Arm

  1
• 0501684 Nut, Spray Arm Lock

  1
• 0705049 Wash Arm, Lower

  1
• 0508540 Bushing, Lower Wash Arm

  1
• 0503718 Foot, Adjustable

  4
• 0503679 Clamp, Hose

  2
• 0502653 Elbow, 3/8 MPT x 1/2" Hose x 90° Brass

  1
• 0504952 Valve, Solenoid 3/8 NPT

  1
• 0502811 Repair Kit, 3/8" NPT Solenoid Valve

  1
• 0505235 Coil, 115V, 3/8" NPT Solenoid Valve

  1
• 0504958 Flow Washer, 3/8" NPT Solenoid Valve

  1
• 0501501 Washer, Lock 1/4" Split

  4
• 0501419 Bolt, 1/4-20 x 1/2" Lg. Hex Head

  2
• 0300203 Clamp, Valve Support

  1
• 0300065 Support, Fill Valve

  1
• 0501424 Bolt, 1/4-20 x 3/8" Lg. Hex Head

  2
• 0503713 Elbow, Street 3/8 MPT x 1/2 FPT Brass (HT, HTN, LT)

  1
• 0502618 Coupler, 3/8 MPT x 1/2" Hose barb

  1
• 0503679 Clamp, Hose

  1
• 0509526 Hose, Coupled 7 ft

  1
• 0505320 Washer, Hose

  1
• 0501518 Tie Wrap, Hose

  2
• 106090 Bracket, Tie Wrap

  2
• 107966 Nut, Grip, 10-32 w/Nylon Insert

  8
• 0509048 Gasket, Inlet Chute (Beginning with S/N 5733 & above)

  1
• 0508867 Inlet Chute (Beginning with S/N 5733 & above)

  1
• 0508656 Gasket, Inlet Chute (Prior to S/N 5733)

  1
• 0508609 Inlet Chute (Prior to S/N 5733)

  1
• 0501519 Tie Wrap, Chemical Hose

  3
• 0503679 Clamp, Hose

  2
• 0502653 Elbow, 3/8 MPT x 1/2" Hose x 90° Brass

  2
• 0508840 Bushing, Reducing 3/4 NPT x 3/8 NPT Brass

  2
• 0501419 Bolt, 1/4-20 x 1/2" Lg. Hex Head

  2
• 0501501 Washer, Lock 1/4" Split

  5
• 108954 Nut, Grip 6-32 w/Nylon lnsert

  2
• 110562 Thermostat, High Limit

  1
• 0508779 Tank, Booster (Prior to S/N 5713)

  1
• 0509042 Tank, Booster (Beginning with S/N 5713 and above)

  1
• 0508709 Pipe Plug, 1/8 NPT Brass

  1
• 109985 O-Ring

  1
• 111233 Heater Element, 9KW (70° Rise) 208/230V-60Hz-1Ph

  1
• 111235 Heater Element, 6KW (40° Rise) 208/230V-60Hz-lPh

  1
• 0501539 Nut, Plain 1/4-20

  6
• 107908 Cover, Heater Element

  1
• 0308638 Body, Junction box

  1
• 0501533 Nut, Plain 10-32 Brass

  2
• 0501472 Washer, Flat #10 Brass

  2
• 0501493 Washer, Lock #10 Ext. Tooth Brass

  1
• 0501403 Screw, 10-32 x 3/4" Lg. Round Head Brass

  1
• 107964 Bushing, Snap

  1
• 0501412 Screw, 10-32 x 3/8" Lg. Truss Head

  4
• 0504538 Screw, 10-32 x 3/8" Lg. Truss Head Steel

  2
• 0504951 Terminal Block

  1
• 0308627 Cover, Junction Box

  1
• 110997 Wire, Jumper, Heater Element (Not Shown)

  1
• 0307356 Insulation, Heater Terminal (Not Shown)

  1
• 0508397 Label, Cover Warning (Not Shown)

  1
• 0503757 Motor, Pump

  1
• 0308637 Bracket, Detergent Pump (all except LT)

  1
• 0308610 Bracket, Detergent/Sanitizer Pumps (LT)

  1
• N/A Screw, M4 x 35mm Hex Head

  4
• 0501412 Screw, 10-32 x 3/8" Lg. Truss Head

  2
• N/A Housing, Pump

  1
• 0501497 Washer, Lock #8 Split

  2
• 0504822 Screw,8-32 x 1/2" Lg. Pan Head

  2
• 0501425 Screw, 8-32 x 5/8" Round Head

  2
• N/A Screw, Set M6 x 8mm

  1
• N/A Rotor Assembly

  1
• 108194 Hose, Pump

  1
• N/A Cover, Pump Housing

  1
• N/A Washer, Flat M4

  4
• N/A Nut, Wing M4

  4
• 0501519 Tie Wrap, Hose

  2
• 0502644 Elbow, 1/4" O.D. x 90° Barbed

  2
• 0503695 Label, Detergent

  1
• 0306363 Tube, Pick-Up

  1
• 0501869 Strainer, Pick-Up Tube

  1
• 0501519 Tie Wrap, Hose

  2
• 0503756 Motor, Pump

  1
• 0308610 Bracket, Detergent/Sanitizer Pump (LT)

  1
• 0308697 Bracket, Rinse-Aid Pump (Optional)

  1
• 0501412 Screw, 10-32 x 3/8" Lg. Truss Head

  2
• 0501497 Washer, Lock #8 Split

  4
• 0504822 Screw, 8-32 x 1/2" Lg. Pan Head

  4
• 0707142 Rotor Assy

  1
• 0706635 Element Tube Assy (45cc/min)

  1
• 0506589 Screw, 6-32 x 7/8" Lg. Pan Head

  2
• 0503694 Label, Sanitizer (LT)

  1
• 0505483 Label, Rinse-Aid (Optional)

  1
• 0306363 Tube, Pick-Up

  1
• 0501869 Strainer, Pick-up Tube

  1
• 0501519 Tie Wrap, Hose

  2
• 0708561 Detergent/Sanitizer Pump Assy. (LT)

  1
• 0308119 Bracket, Pump Hold Down

  1
• 0501419 Bolt, 1/4-20 x 1/2" Lg. Hex Head

  2
• 0501501 Washer, Lock 1/4" Split

  2
• N/A Motor, Pump

  1
• N/A Backing Plate, Pump

  1
• 0508370 Gasket, Pump Volute

  1
• 0508369 Impeller, Pump

  1
• 0508368 Volute, Pump

  1
• N/A Screw, 10-24 x 1-5/8" Lg. Pan Head

  3
• 0508141 Adapter, 3/4 MPT x 1/2" Hose Barb PVC

  1
• 0503679 Clamp, Hose

  2
• 0508139 Coupling, 1/2" NPT PVC

  1
• 0508140 Elbow, 1/2 MPT x 1/2" Hose Barb x 90° PVC

  1
• 113622 Thermometer, 4 Ft. Gas Filled (Replaces 108391)

  1
• 0508551 Lamp, Green

  1
• 0508552 Decal, Control Panel (All except LT, UTL)

  1
• 0508553 Decal, Control Panel (LT, UTL)

  1
• 0708635 Control Panel

  1
• 0501361 Switch, Rocker (All except LT, UTL)

  2
• 0501361 Switch, Rocker (LT, UTL)

  1
• 0501369 Switch, Rocker, Spring-Return (All except LT, UTL)

  1
• 0501369 Switch, Rocker, Spring Return (LT, UTL)

  2
• 0504911 Screw #6 x 1/4" Lg. (Sheet Metal) Pan Head

  6
• 0504956 Motor, Timer

  1
• 0501379 Switch,Timer (All except LT, UTL)

  8
• 0501379 Switch, Timer (LT, UTL)

  9
• 0708538 Timer Assy (includes items 11, 12, 38) (HT, HTN)

  1
• 0708590 Timer Assy (includes items 11, 13, 38) (LT)

  1
• 0708590 Timer Assy (includes items 11, 13, 38) (UTL)

  1
• 0708538 Timer Assy (includes items 11, 12, 38) (UT, UT-LC)

  1
• 0501373 Switch, Toggle, 3 Position (all except HTN, LT, UTL)

  1
• 107964 Bushing, Snap

  2
• 0308641 Cover, Contactor (all except HTN, LT, UTL)

  1
• 0503749 Terminal Block

  1
• 0501358 Relay, Start

  1
• 0300096 Bracket, Tank Heat, Thermostat

  1
• 0501380 Thermostat, Tank Heat, w/Capillary Wash Tank

  1
• 0708525 Control Box

  1
• 0501412 Screw, 10-32 x 3/8" Lg. Truss Head

  11
• 0503648 Screw, 8-32 x 1/4" Lg. Pan Head

  4
• 0501463 Screw, 8-32 x 1" Lg. Round Head

  1
• 0501450 Screw, 6-32 x 1/4" Lg. Round Head

  2
• 0501403 Screw, 10-32 x 3/4" Lg. Round Head Brass

  1
• 0501493 Washer, Lock #10 Ext. Tooth

  1
• 0501472 Washer, Flat #10 Brass

  2
• 0501533 Nut, Plain 10-32 Brass

  2
• 0508572 Label, Cam (all except LT, UTL)

  1
• 0508589 Label, Cam (LT, UTL)

  1
• 0503701 Bearing, Timer Shaft

  1
• 0501292 Power Cord (HTN, LT, UTL) (Not Shown)

  1
• 112185 Bracket, Ranco thermostat

  1
• — Sheetmetal screw (#8 x 3/16")

  2
• — Screw (6/32 x 1/4")

  2
• 0309433 Bracket, Relay

  1
• 0509428 Relay (15A, 120VAC)

  1
• 0501408 Screw (8-32 x 1/4")

  2
• 0501538 Nut, (8-3/2 Hex)

  2
• 0508572-1 Label, Cam Adjust (After S/N W7604)

  1
• 111069 Relay 2 PDT 10 Amp 240 VAC (After S/N W7604)

  1
• 0501412 Screw 10-32 x 3/8 Truss Slot SST (After S/N W7604)

  2
• (HT models only) (After S/N W7604)

  1
• 0308641-1 Electric Box Divider RS (After S/N W7604)

  1