Manual Do Utilizadoríndice analíticoTURBO1201OPERATOR’S MANUAL1RHINO®1To the Owner/Operator/Dealer2ROTARY MOWER1DEALER to CUSTOMER Pre-Delivery/ Operation Instructions5LUBRICATION & HYDRAULICS5MOWER5ATTACHMENTS & INSTALLATION5MOWER TO TRACTOR CONNECTIONS5SAFETY ITEMS5Table of Contents7GENERAL SAFETY INSTRUCTIONS AND PRACTICES12OPERATOR SAFETY13CONNECTION OR DISCONNECTING IMPLEMENT SAFETY14CRUSHING HAZARDS15THROWN OBJECTS HAZARDS161. MARK objects that cannot removed.162. AVOID these objects when mowing.161. MAINTAIN MOWER SHIELDING, side skirts, skid shoes, and blades in good operational condition,162. RAISE CUTTING HEIGHT to 6 INCHES minimum,163. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS,164. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground while mowing. PN TO0216THROWN OBJECTS HAZARDS (CONTINUED)171. BLADES CAN FAIL from impact and objects can be thrown with great velocity.172. INSPECT and REPLACE any damaged blades.173. CHECK blade carrier balance and REPLACE if damaged.171. STOP PTO and back up mower.172. LOWER mower, engage PTO and mow forward.171. STOP PTO and tractor ENGINE.172. INSPECT mower for vibration source173. REPLACE any damage parts and bent or damaged BLADES. PN TO02-X17RUN OVER HAZARDS18PTO ENTANGLEMENT HAZARDS19MOWER BLADE CONTACT HAZARDS20HIGH PRESSURE OIL LEAK HAZARDS21ELECTRICAL & FIRE HAZARDS22TRANSPORTING HAZARDS23HAZARDS WITH MAINTENANCE OF IMPLEMENT24PARTS INFORMATION25Decal Location261. D389 1 DECAL Multi Hazard272. D629 1 INFORMATION Lube Chart273. D388 1 DECAL Driveline Hazards274. 00756004 3 DANGER D/L Shield Missing. Do Not Operate275. 00756005 2** DANGER Rotating D/L Entanglement276. D137 1 INSTRUCT CCW Blade Rotation277. D138 1 INSTRUCT CW Blade Rotation278. D454 1 WARNING Crushing Hazard (Decal under Deck)279. 00771283 3 INSTRUCT 5 Year Gearbox Warranty2710. D608 2 WARNING Blade Timing2711. 99102 1 LOGO Rhino2712. D303 2 LG. NAME Rhino Type (4-3/8 x 16-3/4)2713. 00785615 2 LG. NAME TURBO 1202714. 00785614 1 SM. NAME TURBO 1202715. D302 2 LOGO Rhino Logo (4-7/8 x 6-1/2)2716. 03200347 1 REFLECTOR SMV Sign2717. 00760657 1 IMPORTANT Rhino Genuine Parts, Rotary Mower2718. nfs 1 SER PLT Serial Number Plate2719. D401 1 INSTRUCT 1000 RPM2720. 1458392 2 REFLECTOR Red Reflectors2721. 1458393 2 REFLECTOR Amber Reflectors2722. 00776031 1 Canister, Operator’s Manual2723. 00778586C 1 Operator’s Manual2724. 10058000 3 Bolt2725. 00024100 6 Flatwasher2726. 02959924 3 Locknut2727. 00785538 1 INFORMATION Turbo Dome Deck2728. D614 3 DANGER Thrown Object Shield Missing2729. D534 2 IMPORTANT Torque Blade Bolt 600 lbs.271. D389 1 DECAL Multi Hazard292. D390 1 DECAL Pull Type Unit Hazards293. D388 1 DECAL Driveline Hazards294. 00756004 3 DANGER D/L Shield Missing. Do Not Operate295. 00756005 2** DANGER Rotating D/L Entanglement296. D137 1 INSTRUCT CCW Blade Rotation297. D138 1 INSTRUCT CW Blade Rotation298. D454 1 WARNING Crushing Hazard (Decal under Deck)299. 00771283 3 INSTRUCT 5 Year Gearbox Warranty2910. D608 2 WARNING Blade Timing2911. 99102 1 LOGO Rhino2912. D303 2 LG. NAME Rhino Type (4-3/8 x 16-3/4)2913. 00785615 2 LG. NAME TURBO 1202914. 00785514 1 SM. NAME TURBO 1202915. D302 2 LOGO Rhino Logo (4-7/8 x 6-1/2)2916. 03200347 1 REFLECTOR SMV Sign2917. 00760657 1 IMPORTANT Rhino Genuine Parts, Rotary Mower2918. nfs 1 SER PLT Serial Number Plate2919. D401 1 INSTRUCT 1000 RPM2920. 1458392 2 REFLECTOR Red Reflectors2921. 1458393 2 REFLECTOR Amber Reflectors2922. 00776031 1 Canister, Operator’s Manual2923. 00778586C 1 Operator’s Manual2924. 10058000 3 Bolt2925. 00024100 6 Flatwasher2926. 02959924 3 Locknut2927. D518 1 WARNING Jack Positioning2928. 00785538 1 INFORMATION Turbo Dome Deck2929. D614 3 DANGER Thrown Object Shield Missing2930. D534 2 IMPORTANT Torque Blade Bolts 600 lbs.2931. D629 1 INFORMATION Lube Chart29SAFETY SECTION11Decal Description30Federal Laws and Regulations39EQUIPMENT SPECIFICATIONS95KEY OPERATION POINTS96Operating Noise Level/Sound Pressure96Warranty information96RHINO LIMITED WARRANTY971. LIMITED WARRANTIES971.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the ...971.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.971.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, negligence, alteration, modification, or accident, damaged due to lack of maintenance or use of wrong fuel, oil, or lubricants, ...971.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.972. REMEDIES AND PROCEDURES.972.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.972.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based972.03. Purchaser is responsible for returning the goods in question to the Dealer.972.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:972.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer, whether or not the claim is approved. Purchaser is responsible for the transportation cost for...973. LIMITATION OF LIABILITY.973.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.973.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.973.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY, LOSS, OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLU...973.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.974. MISCELLANEOUS.974.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.974.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.974.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.974.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.97INTRODUCTION SECTION93DEALER SETUP INSTRUCTIONS100A-FRAME ASSEMBLY-LIFT TYPE1001. Insert bushing (8) into lower end of each A-Frame half (1 & 2). Position each A-Frame half inside Main Frame Lug. Install bolt (17) with Flatwasher (14) through bushing (8) in A-Frame half (1 & 2) and hole in inside Main Frame lug. Install locknut(6)1002. Install bushing (15) between braces (3) through top rear hole of A-frame and insert bolt (16), flatwasher (14) and locknut (6). Install Driveline Holder Bracket (21) to left A-Frame (2) with bolt (10) and locknut (9).1003. Install bushing (11) between A-Frame halves (1 & 2) and insert bolt (13) and locknut (12). Then attach braces (3) and brace (4) by installing bushings (8) through brace (4) and install bolt (7), and locknut (6) through braces (3) and brace (4). Th...1004. Install Brace supports (4) to the rear lugs on the Main Frame with pivot pin(22) and retain with bolt (10) and locknut (6). Figure Asm-R-03051001. 1 A-Frame - RH1012. 1 A-Frame - LH1013. 2 Brace1014. 1 Brace1015. 2 Hitch Pin1016. 1 Nut1017. 2 Bolt1018. 4 Spacer1019. 2 Nut10110. 2 Bolt10111. 1 Bushing10112. 1 Locknut10113. 1 Bolt10114. 3 Flatwasher10115. 1 Spacer10116. 1 Bolt10117. 2 Bolt10118. 3 Clip10119. 1 Pin10120. 1 Bushing10121. 1 Driveline Holder10122. 1 Axle Pivot Pin101TAIL WHEEL ASSEMBLY - LIFT TYPE1011. Attach Beam Support Weldments (2) to the Main Frame Assembly with 1/2” x 1-1/2” Bolts (6) & Locknuts(7).1012. Slide the Beam Weldment (1) through Bracket (3) and attach to the Mower Lugs with 5/8" x 4- 1/2" Bolt (4) and Locknut (5). Then attach to gearbox with flatwasher (9) and locknut (8).1013. Install 1/2” x 1-1/2” Bolts (6) through Beam Support Weldment (2) and Bracket (3). (Install through pair of holes which will give approximate desired cutting height). Install Locknut (7). Figure Asm-R-0307101TONGUE102AXLE ASSEMBLY102AXLE ARMS102CONTROL RODS103DRIVELINE CLAMP CONE YOKE103HYDRAULIC OR MANUAL LIFT104WHEELS104FRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Extra Cost)105FRONT AND REAR DEFLECTORS (Standard Equip.) CHAINGUARDS (Optional Equip. at Extra Cost)106DRIVELINE ATTACHMENT107SHIELD ASSEMBLY - Side Drives - Lift and Pull108SHIELD ASSEMBLY - Main Input - Lift and Pull108CHECK CHAINS (Extra Equipment) LIFT MODELS109JACKSHAFT BEARING SUPPORT ASSEMBLY110ASSEMBLY SECTION99OPERATION SECTION111RHINO TURBO 120 MEDIUM-DUTY ROTARY MOWER112OPERATION INSTRUCTIONS1121. OPERATOR REQUIREMENTS1132. TRACTOR REQUIREMENTS114Tractor Requirements and Capabilities1142.1 ROPS and Seat Belt1142.2 Tractor Safety Devices1152.3 Tractor Horsepower1152.4 3-Point Hitch-Lift Type and Semi-Mount Type Mowers1152.5 Drawbar-Pull Type Mower1162.6 Front End Weight1162.7 Power Take Off (PTO)1172.8 Tire Spacing1173. GETTING ON AND OFF THE TRACTOR1183.1 Boarding the Tractor1183.2 Dismounting the Tractor1184. STARTING THE TRACTOR1195. CONNECTING THE MOWER TO THE TRACTOR1205.1 Connecting the Mower Lift Type and Semi-Mount Type1201. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.1202. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.1203. Board the tractor and start the engine. Position the tractor to the mower with the 3-point lift arms positioned between the respective set of mower A-frame lift lugs. Note: Set the 3-point lift control to “Position Control” so that the lift ar...1204. Turn off the tractor engine, set the parking brake, place the tractor in park, and dismount.1205. One lift arm at a time, align arm end hole between the set of holes of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin. Walk around to opposite side and repeat procedure for remaining lift ...1206. Lift Mowers-Extend or retract the 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin. Semi- Mount Mowers-If hydraulic cylinders are being used to r...1207. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.1205.2 3-Point Quick Hitch1215.3 Connecting Mower - Lift Type (Quick Hitch)1211. Make certain the implement’s upper and lower hitch pins are secured.1212. Lower the tractor’s 3-point lift until the three Quick-Hitch hooks are lower than the implements hitch pins. Carefully back the tractor to align the Quick-Hitch hooks under the implement’s hitch pins.1213. Slowly raise the tractor’s 3-point lift until the lower Quick-hitch hooks lock into place over the implement’s 3-point hitch pins.1211. Driveline length1212. Tractor stability1215.4 Connecting the Mower-Pull Type1221. Make sure the tractor is equipped with the correct PTO shaft and the drawbar is extended 14” from the PTO shaft end for a 540 RPM mower and 16” for a 1000 RPM unit.1222. Block the mower wheels in place and use the attached parking jack to raise or lower the tongue clevis to the height of the tractor drawbar. The parking jack can be rotated 15 degrees in each direction to obtain a near vertical position. Note: Alwa...1223. Board the tractor and start the engine. Back the tractor to the mower aligning the drawbar hitch hole with the mower hitch clevis. Turn off the tractor engine, set the parking brake, place the tractor in park, and dismount.1224. To attach the mower, place two 1” flatwashers (1) positioned under top lip of tongue clevis and to the top of drawbar. Add additional 1” flatwashers (2) between the bottom of drawbar and bottom lip of clevis to fill open space. Insert a 3/4”...1225. Securely attach mower safety chain to tractor drawbar or drawbar support frame.1226. Lower the jack until the tongue is completely supported by the drawbar. Remove jack from the tongue and place on storage bracket of mower main frame.1227. If using a hydraulic cylinder, connect hydraulic hose ends into tractor hydraulic ports.1228. If the mower has been attached to a 3-point hitch drawbar, adjust any tractor equipped lower link check chains, guide blocks, or sway blocks to prevent the hitch and mower from swaying side to side. Note: Never raise the 3-point lift with the mowe...1225.5 Safety Tow Chain1236. SETTING THE MOWER1236.1 Setting Mower Height- Lift Type1241. Park the tractor and mower on level ground.1242. Using the 3-point hitch control lever, position the front of the mower with its side skids 1” less off the ground than desired cut height. For example, for a 3” cut, position the skids 2” from the ground. Set the 3-point control lever stop a...1243. Shut down the tractor and remove the key.1244. Level the mower deck front to rear by extending or retracting the 3-point top link.1245. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.1246. Securely block up the mower at this height.1247. Remove the bolts securing the tailwheel beam support brackets and allow the tailwheel(s) to rest at ground level. Align beam and positioning bracket holes with closest set of holes in support brackets and reinstall securing the beam(s) in position...1248. Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2½” before the tail wheel(s) leaves the ground. This will allow the mower to follow the contour of uneven terrain.1246.2 Setting Mowing Height-Pull Type and Semi-Mount Type Mowers1251. Park the tractor and mower on level ground.1252. Using the ratchet jack or hydraulic cylinder, position the mower so the skid shoes are 1” less off the ground than the desired final cut height. For example, if a 3” cut is desired, raise or lower the mower until the skid shoes are 2” off th...1253. Adjust the mower leveling rod so that the front of the mower is approximately 3/4” lower that the rear.1254. If the mower is attached to a 3-point hitch drawbar, adjust any tractor equipped lower link check chains, guide blocks, or sway blocks to prevent the hitch and mower from swaying from side to side. Never raise the 3-point lift with the mower attac...1256.31266.4 Setting Deck Pitch1267. DRIVELINE ATTACHMENT1267.1 Driveline Length Check1277.2 Constant Velocity (CV) Driveline1298. PRE-OPERATION INSPECTION AND SERVICE1308.1 Tractor Pre-Operation Inspection/Service1318.2 Mower Pre-Operation Inspection/Service1318.3 Cutting Component Inspection1358.4 Blade Bolt Inspection1379. DRIVING THE TRACTOR AND IMPLEMENT1409.1 Starting the Tractor1419.2 Brake and Differential Lock Setting1419.3 Raising the Mower1429.4 Driving the Tractor and Mower1429.5 Crossing Ditches and Steep Inclines14310. OPERATING THE TRACTOR AND IMPLEMENT14410.1 Foreign Debris Hazards14510.2 Bystanders/Passersby Precautions14510.3 Engaging the Power Take Off (PTO)14610.4 PTO RPM and Ground Speed14710.5 Operating the Mower14710.6 Right of Way (Highway) Mowing1501. MAINTAIN MOWER SHIELDING in good operational condition,1502. DAILY INSPECT the condition of the Thrown Object Guards, mower Side Skirts, and skid shoes: Replace or repair worn or damaged guards.1503. DAILY INSPECT the condition of the Blades and Blade Bolts. Replace any cracked, worn, bent or damage blades. Always replace blade bolts and nuts when replacing blades. Make sure the blade bolts are properly tightened.1504. RAISE CUTTING HEIGHT to 6 INCHES minimum.1505. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS.1506. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, posts, curbs, guardrails, or ground while mowing.1501. MARK objects that cannot be removed.1502. AVOID these objects when mowing.15010.7 Shutting Down the Implement15111. DISCONNECTING THE MOWER FROM THE TRACTOR15112. MOWER STORAGE15313. TRANSPORTING THE TRACTOR AND IMPLEMENT15413.1 Transporting on Public Roadways15513.2 Hauling the Tractor and Implement15714. TROUBLE SHOOTING GUIDE158Problem Possible Cause Remedy158(Refer to "Maintenance" section).158(Refer to "Assembly" section)158(Refer to your tractor158operator's manual)158(Refer to "Operation" section)158RPM too low Use full PTO speed.158(Refer to your tractor158operator's manual)158rear to hold and circulate material158longer. (Refer to the "Operation Section158Setting the Mower-Setting Deck158Height”) Reduce ground speed.158Setting Deck Pitch”)158Height”)158Excessive ground speed Reduce ground speed.158Conditions too wet. Wait for conditions to dry. Reduce158ground speed.158Blade Bolts Working Loose Bolts not tightened. Tighten Bolts to 300 ft./lbs.159Bolt hole elongated or oversized. Replace Blade Carrier.159Locknut worn out. Replace Locknut.159Rough gears. Run in or change Gears.159Worn Bearing. Replace Bearing.159Bent Shaft. Replace Oil Seal and Shaft.159Oil Seal Race rough. Replace Shaft or repair Race.159Oil Seal installed wrong. Replace Seal.159Oil Seal not sealing in the housing. Replace Seal or use a sealant on O.D.159of Seal.159Oil level too high. Drain oil to proper level.159Gasket damaged. Replace Gasket.159Bolts loose. Tighten Bolts.159Sand hole in casting. Replace castings or gearbox.159Blades unable to cut that part of ground speed of tractor but keep159grass pressed down by path of engine running at full PTO wpm.159tractor tires. Lowering the cutting height may help.159Dull blades. Sharpen or replace blades.159Height of cutter lower at rear or See Cutting Height Instructions.159front.159Improper type lubricant. Replace with proper lubricant.159Excessive trash build-up around Remove trash.159gearbox.159Bearing or gears set up improperly. Consult your Dealer.159Excessively 540 RPM.159Heavy Material. Reduce ground speed. Raise cutting159height.159Not using proper pin. Replace only with recommended shear159pin.159PTO engaged at high engine RPM Idle engine to engage PTO159Cutting in rocky conditions Increase cutting height.159Blade carrier RPM too high. Check gearbox ratios.159Blades not properly heat treated. Consult your Dealer.159Blades not properly heat treated. Consult your Dealer.159MAINTENANCE SECTION161HAZARDS WITH MAINTENANCE OF IMPLEMENT162Lubrication163GEARBOX168TAIL WHEEL ASSEMBLY168DRIVELINES169MAIN & JACKSHAFT DRIVELINE SHIELDS171MAIN CV DRIVELINE SAFETY SHIELD172DRIVELINE TAPER CONE YOKE REMOVAL INSTRUCTIONS1731. Loosen 11/16” bolt end one revolution.1732. Insert drift punch (max. diameter 0.375) into hole opposite the hex head and impact with hammer.1733. Repeat operations 1 & 2.1734. Remove clamping cone from yoke and yoke from shaft.173BLADE SERVICING174BLADE SHARPENING175BLADE REMOVAL175Blade Bolt Inspection176BLADE CARRIER REMOVAL177BLADE CARRIER INSPECTION177BLADE TIMING AND ROTATION178BLADE TIMING PROCEDURE1781. Raise the mower to minimum height to allow sufficient clearance between the mower deck and ground to visually inspect blade carriers.1782. Completely shut down the tractor and secure the tractor in position by placing the tractor in park and setting the parking brake. Securely block the mower at this height.1783. On a side gearbox, remove connecting coupler.1784. Manually rotate carriers until blades are positioned at near 90 degree angle from one another. See Fig. Mnt-R-01021785. Replace connecting coupler.1786. Manually spin carriers a complete rotation to ensure blades do not collide with one another.178SLIP CLUTCH179SEASONAL CLUTCH MAINTENANCE1791. Loosen nuts (Figure Mnt-R-0251) on springs until the springs can freely rotate, yet remain secure on bolts.1792. Attach mower to tractor and start the tractor. Set the engine speed at 1200 RPM.1793. Engage the PTO (approximately one second) and then quickly disengage it. The friction lining plates shoulder break loose.1794. Turn tractor off and tighten the nuts on the springs to their original position of 1-9/16” compressed spring length.179STORAGE1801. Thoroughly clean the cutter.1802. Lubricate the cutter as covered in Maintenance Section.1803. Tighten all bolts and pins to the recommended torque.1804. Check the cutter for worn or damaged parts. Make replacements immediately.1805. Place driveline in storage position resting on bracket.1806. Store the cutter in a clean, dry place with the cutter housing resting on blocks.1807. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.180PROPER TORQUE FOR FASTENERS181Tamanho: 30 MBPáginas: 202Languages: English, EspañolAbrir o manual
