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Troubleshooting 
 Model GFC7000TA Carbon Dioxide Analyzer 
 
 
Teledyne Analytical Instruments 
220 
Table 10-1:   Warning Messages - Indicated Failures 
WARNING 
MESSAGE 
FAULT CONDITION 
POSSIBLE CAUSES 
BENCH TEMP 
WARNING 
The optical bench temp is 
controlled at 48 
 2
 °
C. 
Bad bench heater  
Bad bench temperature sensor 
Bad relay controlling the bench heater 
Entire relay board is malfunctioning 
I
2
C
 bus malfunction 
BOX TEMP 
WARNING 
Box Temp is  
< 5 
°
C or > 48 
°
C. 
NOTE: Box temperature typically runs ~7
o
c warmer than 
ambient temperature.   
Poor/blocked ventilation to the analyzer. 
Stopped exhaust-fan 
Ambient temperature outside of specified range  
CANNOT DYN 
SPAN 
Dynamic Span operation failed 
Measured concentration value is too high or low. 
Concentration slope value to high or too low 
CANNOT DYN 
ZERO 
Dynamic Zero operation failed 
Measured concentration value is too high. 
Concentration offset value to high. 
CONFIG 
INITIALIZED 
Configuration and Calibration data 
reset to original Factory state. 
Failed disk on chip 
User erased data 
CONC ALRM1 
WARNING
 
Concentration alarm 1 is enabled 
and the measured CO
2
 level is ≥ 
the set point. 
 
CONC ALRM2 
WARNING
 
Concentration alarm 2 is enabled 
and the measured CO
2
 level is ≥ 
the set point. 
 
DATA INITIALIZED 
Data Storage in DAS was erased 
Failed disk on chip 
User cleared data 
PHOTO TEMP 
WARNING 
PHT DRIVE is   
>4800 mVDC 
Failed IR photo-detector 
Failed sync/demod board  
IR photo-detector improperly attached to the sample chamber 
Bench temp too high. 
REAR BOARD NOT 
DET 
Motherboard not detected on 
power up. 
 
Warning only appears on serial i/o com port(s) 
Front panel display will be frozen, blank or will not respond. 
Massive failure of mother board 
RELAY BOARD 
WARN 
The CPU cannot communicate with 
the Relay Board. 
I
2
C
 bus failure 
Failed relay board 
Loose connectors/wiring 
SAMPLE FLOW 
WARN 
Sample flow rate is < 500 cc/min or 
> 1000 cc/min. 
Failed sample pump 
Blocked sample inlet/gas line 
Dirty particulate filter 
Leak downstream of critical flow orifice 
Failed flow sensor/circuitry 
SAMPLE PRES 
WARN 
Sample Pressure is <10 in-Hg or 
 > 35 in-Hg 
Normally 29.92 in-Hg at sea level 
decreasing at 1 in-Hg per 1000 ft of 
altitude (with no flow – pump 
disconnected). 
If sample pressure is < 10 in-hg: 
o
  Blocked particulate filter 
o
  Blocked sample inlet/gas line 
o
  Failed pressure sensor/circuitry 
If sample pressure is > 35 in-hg: 
o
 Pressurized sample gas.  Install vent 
o
  Blocked vent line on pressurized sample/zero/span gas 
supply 
o
  Bad pressure sensor/circuitry