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WinterWarm Small Insert
2000888
How to Replace Gaskets 
Your WinterWarm Small Insert uses rope-type fiber-
glass gaskets to make a tight seal between some parts.  
With use, particularly on those parts that move, gaskets 
can become brittle and compressed and can begin 
to lose their effectiveness.  These will need periodic 
replacement.
All of the gaskets used are made of fiberglass.  The 
three sizes of replaceable gasket are listed below, 
along with their application.
Replaceable WinterWarm Small Insert 
Fiberglass Gaskets
  Gasket Size ...................And The Parts It Seals
  1/2” (1203564) ...............Door to the front - 5.6’ 
  5/16” (1203591) .............Glass to the door - 5.2’
  5/16” (1203588) .............Ash door to the front - 4’
   ......................................Bypass damper - 2’
   ......................................Damper housing - 2.5’
   ......................................Fireback - 3’
  3/16” (1203556) .............Thermostat cover to the left  
   ......................................side - 1’ 
To change a gasket, wait until the fire is out and the 
stove has cooled.  Wear protective eyewear and a dust 
mask. The procedure is the same for all gaskets. 
1.  Remove the existing fiberglass gasket by grasping 
an end and pulling firmly.
2.  Use a wire brush or the tip of a screwdriver to clean 
the channel of any remaining cement or bits of gas-
ket.
3.  Apply a thin bead of stove cement to the newly-
cleaned groove.
4.  Place a new gasket into the groove.  Wait until you 
have placed all but a couple inches from the end 
before you trim the end to an exact fit. 
Replacing the Insert’s Door Gaskets
• 
Remove the door by lifting it straight up from its 
hinge pins.
• 
Lay it face down on a padded surface.
• 
Remove the glass.  Follow the instructions for 
removing and replacing glass which start on page 
15.  
• 
Replace gaskets. Follow steps 1-4, above.
• 
Replace the glass.
• 
Replace the door.
Replacing the Damper Gasket
• 
Lift and remove the left and right burn plates.
• 
Two wedges hold the fireback in place.  Using a 
hammer and a block of wood, tap upward on the 
wedges and remove them.
• 
Grasp the fireback by its vertical ribs and remove 
it, together with the throat hood.
• 
Disconnect the damper linkage from the damper 
by removing the  hex head bolt from the damper 
tab.
• 
Remove the two 1/4-20 screws holding the 
damper housing to the back. The damper and 
damper housing may now be removed.
• 
Replace the damper gasket.
NOTE:  Check the gaskets on the damper housing and 
fireback while these components are out of the stove.  
These gaskets seal non-moving parts and are much 
less subject to wear than other gaskets, but can be 
replaced if necessary.
• 
Reverse the procedure to replace the damper, 
damper housing and fireback.
FP1106
WinterWarm
Small Insert
damper access
4/4/01   djt
Damper Housing 
and Bolts
Linkage
Damper 
Tab and Bolt
Wedge
Wedge
Throat 
Hood
Fireback
FP1106
Fig. 17  Remove the parts illustrated above to access the 
damper.
Burn 
Plate
Burn 
Plate