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10
TESTING PROCEDURE
WATER CONTROL BOARD TESTING PROCEDURE
This test procedure is to be used to determine if the 
control is working properly. It is not intended to de-
termine why the control may have failed.
If testing shows that the control is operating properly, 
check all probe and solenoid wiring and the condi-
tion of the electrodes in the steam chamber.
Contact the factory if the boiler still does not operate 
properly after completing the testing.
Tools Needed:
Digital or Analog V-O-M meter.
Alligator clip type test jumpers (2 sets 
min.).
Turn Off Power to Control:
Use V-O-M to verify there is no power 
at terminals L 1 & L2.
Use  V-O-M  to  verify  that  there  is  no 
power  at  terminals  ‘FW(NO)’,  ‘LO 
LlTE(NC)’  &  ‘HTR(NO)’.  If  there  is 
power  at  any  of  these  terminals,  you 
will  need  to  find  the  source  and  turn 
it off.
Remove Wires from Probe and Relay 
Switch Terminals:
DO NOT remove wires from L 1 & L2 
terminals.
Tag wires and remove from probe and 
relay contact terminals including ‘GND’ 
terminal.
Tag  and  remove  wires  from  ‘RESET’ 
terminals.
Connect jumper wire to both ’RESET’ 
terminals.
Turn Power On to Terminals L 1 & L2:
‘LED l’ should turn on.
‘LED 2’ should be off.
‘LED 3’ should be off.
Use V-O-M to verify that there is power 
at ‘FW(NO)’ & ‘LO LlTE(NC)’ terminals 
and no power ‘HTR(NO)’ terminals
Test Feedwater Function:
Connect  jumper  wire  to  ‘FW  HIGH’ 
and ‘GND’ terminals.
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‘LED l’ should turn off after a 10 sec-
ond delay.
Use  V-O-M  to  verify  that  there  is  no 
power at the ‘FW (NO)’ terminal.
Remove jumper from ‘FW HIGH’ and 
‘GND’ terminals. . ‘LED l’ should turn 
on. 
 Use V-O-M to verify that there is pow-
er at the  ‘FW(NO)’ terminal.
Test Primary Low Water Function:
Connect  jumper  wire  to  ‘LW(1)  and 
‘GND’ terminals.
‘LED 3’ should turn on.
Remove jumper wire from ‘LW(1)’ and 
‘GND’ terminals.
‘LED 3’ should turn off after a 3 second 
delay.
Connect  jumper  wire  to  ‘LW(1)’  and 
‘GND’ terminals.
‘LED 3’ should turn on.
IMPORTANT:
Jumper wire between ‘LW(1) and ‘GND’ 
terminals must remain in place to test 
secondary low water function.
Test Secondary Low Water Function:
Connect  jumper  wire  to  ‘LW(2)’  and  
‘GND’ terminals.
‘LED 2’ should remain off.
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Use V-O-M to verify that there is pow-
er at the ‘LO LlTE(NC)’terminal and no 
power at the ‘HTR(NO)’ terminal.
Remove  the  jumper  wires  from  the 
‘RESET’ terminals.
‘LED 2’ should turn on.
Use  V-O-M  to  verify  that  there  is  no 
power  at  the  ‘LO  LlTE(NC)’  terminal 
and power at the ‘HTR(NO)’ terminal.
Connect  jumper  wire  to  ‘RESET’  ter-
minals.
Remove jumper wire from ‘LW(2)’ and 
‘GND’ terminals.
‘LED 2’ should turn off after a 3 second 
delay.
USE V-O-M to verify that there is pow-
er  at  the  ‘LO  LlTE(NC)’  terminal  and 
no power at the ‘HTR(NO)’ terminal.
Connect jumper wire from ‘LW(2)’ and 
‘GND’ terminals.
‘LED 2’ should remain off.
IF ANY OF THE FUNCTIONS DO
NOT WORK, REPLACE THE
BOARD!
IF ALL FUNCTIONS WORK,
TROUBLE-SHOOTING OTHER
COMPONENTS WILL BE
REQUIRED!
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