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September 25, 2012
7075-166
Page  3
VOYAGEUR GRAND Wood Insert
R
Congratulations ...............................................................2
Sample of Safety/Serial Number Label ...........................2
Warranty Policy ...............................................................4-5
Section 1:  Listing and Code Approvals
A.  Appliance Certifications.....................................6
B.  Mobile Home Approved.....................................6
C.  Glass Specifications ..........................................6
D.  BTU & Efficiency Specifications ........................6
User’s Guide
Section 2:  Operating Instructions
A.  Your Wood Appliance .......................................7
B.  Fire Safety .........................................................8
C.  Overfiring ...........................................................8
D.  Combustible/Non-combustible Material ............8
E.  Seasoned Wood................................................8
F.  Burning Process ................................................9
G.  Automatic Combustion Control (ACC) ..............10
H.  Air Controls .......................................................10
I.  Burn Rates and Operating Efficiency ................10
J.  Correct Baffle & Blanket Placement ..................11
K.  Building a Fire ...................................................12
L.  Fuel Reloading Instructions...............................12
M.  Wood Fuel & Storage ........................................13
N.  Blower Control Box Snap Disc Operations .......14
O.  Blower Operating Instructions ...........................14
P.  Clear Space ......................................................15
Q.  Frequently Asked Questions .............................15
R.  Opacity (Smoke) ...............................................15
S.  Quick Start Guide ..............................................16
Section 3:  Maintenance and Service
 
A.  Disposal of Ashes .............................................17
 
B.  Chimney & Chimney Connector
Inspection/Cleaning...........................................17
C.  Appliance Inspection - Routine .........................17
D.  Cleaning of Plated Surfaces..............................17
E.  Glass Cleaning ..................................................18
F.  Firebrick Inspection & Replacement Instruction 18
G.  Quick Reference Maintenance Guide ...............19
Section 4:  Troubleshooting Guide .....................
20
Section 5:  Service Parts Replacement
A.  Glass Replacement ...........................................21
B.  Snap Disc Replacement....................................21
C.  Wiring Diagram .................................................21
 
D.  Blower Replacement .........................................22
E.  Door Handle Assembly .....................................23
F.  Baffle & Ceramic Blanket Removal ...................23
G.  Tube Channel Assembly Replacement .............24
Installer’s Guide
Section 6:  Getting Started
A.  Design, Installation & Location
Considerations ..................................................25
  B. Draft ..................................................................25
C.  Negative Pressure.............................................26
D.  Locating Your Appliance and Chimney .............27
E.  Chimney Termination Requirements.................27
F.  2-10-3 Rule .......................................................28
G.  Tools and Supplies Needed ..............................29
H.  Fire Safety .........................................................29
I.
Inspect Appliance and Components
and Pre-Burn Checklist .....................................29
Section 7:  Dimensions and Clearances
A.  Appliance Dimensions.......................................30
B.  Clearances to Combustibles
(UL and ULC)
  
and Hearth Protection Requirements ................31-32
C.  Alternate Floor Protection Calculation...............33
  
Section 8:  Chimney Systems
A.  Venting Systems ...............................................34
 
B. Inspections ........................................................34
C.  Larger Chimneys ...............................................34
D.  Masonry Chimney .............................................34-35
E.  Metal Heat Circulating Chimney........................36
F.  Prefabricated Metal Chimney ............................36
G.  Securing Chimney Components .......................37
H.  Altering the Fireplace ........................................37
I.
Factory-Built Solid Fuel Fireplaces ...................37
J.  Ovalizing Round Stainless Steel Liners ............38
K.  Chimney Height / Rise and Run ........................38
Section 9:  Appliance Set-up
A.  Outside Air Installation ......................................39
B.  Optional Elbow Flue Adapter Installation ..........40
C.  Securing Stove Pipe/Liner to Flue Collar ..........40
 
D.  Leveling Legs ....................................................40
E.  Securing Appliance to Stove Pipe/Liner ............41
F.  Standard Surround & Trim Installation ..............41
G.  Standard Surround & Cast Trim, .......................42
H.  All Cast Surround ..............................................43
I.
Blower Cord Installation - Left Side ...................43-45
Section 10:  Moble Home Installation .................
46
Section 11:  Reference Materials
      A.  Exploded Drawings ...........................................47
B.  Service Parts & Accessories .............................48-52
C.  Service Maintenance Log..................................53-54
D.  Homeowners notes ...........................................55
E.  Contact Information ...........................................56
TABLE OF CONTENTS
     Safety Alert Key:
•  DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
•  NOTICE: Indicates practices which may cause damage to the appliance or to property.
!