Справочник Пользователя для Dukane 403-575-00

An  iQ Series Ultrasonic Press System ES consists of 

these components: the  iQ generator, press (with thruster, 

switches, controls, cables, transducer, booster, horn, and 

fixture) and iQ  Explorer software. The software allows 

the operator to control the system either remotely or at the 

press location.
The iQ Series ES generator has rugged internal ultrasonic 

circuitry and ensures a continuous resonant frequency lock 

at the start of each weld. 
The generator’s compact size allows multiple units to be 

placed into an industrial equipment cabinet. This genera-

tor will operate at the same international line voltage input 

specifications as the other generators of this product fam-

ily (unless the 120V option is installed). It also includes an 

RFI line filter that passes FCC and strict CE test specifica-

tions for global applications.

of all power supply functions, includ-

ing digital frequency synthesis, and parameters allows 

for  unique  configurations  and  allows  for  future  up-

grades.

such as frequency, amplitude 

and power are all updated at a 0.5 ms rate.

•  Pulse Width Modulation incorporates patented 

circuitry giving the power supply the ability to 

 

efficiently  change  the  output  amplitude. This  makes 

it possible to start large horns with reduced power. It 

also provides more power-efficient switch-mode gen-

erator operation and increased reliability. 

•  Linear Ramp Soft-Start circuitry allows the acoustic 

stack to be brought to operating amplitude smoothly, 

minimizing start-up surges and abnormal stress to the 

stack and generator.

•  Digi-Trac Tuning tracks the resonant frequency of 

the acoustic stack (horn, booster, transducer) and ad-

justs the generator output frequency to match it. This 

is done for every weld cycle and eliminates the need 

to manually tune the generator.

•  Line Voltage Regulation automatically maintains 

constant amplitude regardless of line voltage devia-

tion. The available output power is maintained with 

any  voltage  input  within  the  specified  range.  This 

provides consistent system performance regardless of 

line  voltage  fluctuations.  It  also  eliminates  the  need 

for bulky, external constant–voltage transformers.

•  Load Regulation provides constant ultrasound 

amplitude automatically regardless of power draw. 

The ultrasonic output amplitude level is held to 

within ±1% to provide weld process consistency 

and reduced weld cycle times.

•  High Line Voltage Power Supply means that 

standard systems will operate worldwide at the lo-

cal high line voltage level, whether it is 200VAC 

@60Hz in Japan, 240VAC @50Hz in Europe or 

208VAC @60Hz in the United States. There are no 

internal transformer taps to change for worldwide 

operation.

•  Low Line Voltage Power Supply - This optional 

120V power supply is designed for North Ameri-

can applications.

•  Flow Through Cooling Tunnel with a matched 

high–performance heatsink and  thermostatically 

controlled fan reduces thermal gradients and in-

creases component life.

•  AC Power Inrush protection reduces electri-

cal stress on the internal components by protect-

ing them from AC power startup transient current 

surges.

•  Multiple Electronic Overload protection circuits 

prevent instantaneous component failure in the 

event of extreme output overload conditions. The  

overload  power  limit is based on the actual true RMS  

power output level.

•  Process Limits include: distance, time only, time 

and energy, and peak power. These programmable 

limits provide the means to adapt to a wide variety 

of welding applications.

•  Rear Panel Expansion Slot is available to allow 

for custom configurations for OEM and cost effec-

tive solutions.

•  RS232 Serial Configuration Port is used for field 

software upgrades, troubleshooting and advanced 

hardware setup with optional PC-based configura-

tor.

 means that the system meets the 

required European standards to be sold and used in 

Europe (high line voltage models only).

•  ISO 9001 Certification means that this system has 

been manufactured to high quality standards and 

assures you of manufacturing excellence.