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Section 2 — Post Installation Start-up and Adjustments
Air-cooled Generators
2.3 ELECTRICAL 
CHECKS
Complete electrical checks as follows:
1.  Set the generator's main circuit breaker to its 
OFF (or OPEN) position.
2.  Set the generator's AUTO/OFF/MANUAL switch to 
the OFF position.
3.  Turn OFF all breakers on the load center of the 
transfer box (T1 and T2).
4.  Turn on the utility power supply to the transfer 
switch using the means provided (such as a utility 
main line circuit breaker).
DANGER
  The transfer switch is now electrically “hot.” 
Contact with “hot” parts will result in extremely 
hazardous and possibly fatal electrical shock. 
Proceed with caution.
5.  Use an accurate AC voltmeter to check utility 
power source voltage across transfer switch ter-
minals N1 and N2. Nominal line-to-line voltage 
should be 240 volts AC.
6.  Check utility power source voltage across termi-
nals N1 and the transfer switch neutral lug; then 
across terminal N2 and neutral. Nominal line-to-
neutral voltage should be 120 volts AC.
7.  When certain that utility supply voltage is compat-
ible with transfer switch and load circuit ratings, 
turn OFF the utility power supply to the transfer 
switch.
8.  On the generator panel, set the AUTO/OFF/ 
MANUAL switch to MANUAL. The engine should 
crank and start.
9.  Let the engine warm up for about five minutes to 
allow internal temperatures to stabilize. Then, set 
the generator’s main circuit breaker to its ON (or 
CLOSED) position.
DANGER
  Proceed with caution! Generator power voltage 
is now supplied to the transfer switch. Contact 
with live transfer switch parts will result in dan-
gerous and possibly fatal electrical shock.
10. Connect an accurate AC voltmeter and a frequen-
cy meter across transfer switch terminal lugs E1 
and E2. 7kW voltage should be 242-252 volts at 
a frequency of 61-63 Hertz. 10, 13, and 16kW 
voltage should be 247-249 volts at a frequency of 
57.5-59.5 Hertz.
11. Connect the AC voltmeter test leads across ter-
minal lugs E1 and neutral; then across E2 and 
neutral. In both cases, voltage reading should be 
121-126 volts AC (7kW), and 125-126 volts AC 
(10, 13 and 16kW).
12. Set the generator’s main circuit breaker to its 
OFF (or OPEN) position. Let the engine run at no-
load for a few minutes to stabilize internal engine 
generator temperatures.
13. Set the generator's AUTO/OFF/MANUAL switch to 
OFF. The engine should shut down.
NOTE:
It is important not to proceed until certain that 
generator AC voltage and frequency are correct 
and within the stated limits. Generally, if both AC 
frequency and voltage are high or low, the engine 
governor requires adjustment* (*GH410 only). If 
frequency is correct, but voltage is high or low, the 
generator’s voltage regulator requires adjustment.
2.4  GENERATOR TESTS UNDER LOAD
To test the generator set with electrical loads applied, 
proceed as follows:
1.  Set generator’s main circuit breaker to its OFF 
(or OPEN) position.
2.  Turn OFF all breakers on the load center of the 
transfer box (T1 and T2).
3.  Set the generator's AUTO/OFF/MANUAL switch to 
OFF.
4.  Turn OFF the utility power supply to the transfer 
switch, using the means provided (such as a util-
ity main line circuit breaker).
  Do not attempt manual transfer switch opera-
tion until all power voltage supplies to the 
transfer switch have been positively turned off. 
Failure to turn off all power voltage supplies 
will result in extremely hazardous and possibly 
fatal electrical shock.
5.  Manually set the transfer switch to the STANDBY 
position, i.e., load terminals connected to the 
generator's E1/E2 terminals. The transfer switch 
operating lever should be down.
6.  Set the generator's AUTO/OFF/MANUAL switch 
to MANUAL. The engine should crank and start 
immediately.
7.  Let the engine stabilize and warm up for a few 
minutes.
8.  Set the generator’s main circuit breaker to its ON 
(or closed) position. Loads are now powered by 
the standby generator.
9.  Turn ON the load center of the transfer switch 
(T1 and T2).
10. Connect an accurate AC voltmeter and a frequen-
cy meter across terminal lugs E1 and E2.
• 7kW voltage should be greater than 230 volts and 
frequency should be greater than 58 Hz.